Using ploughing-extrusion method, a cross-connected finned micro-grooves structure was formed on the surface of copper strips with thickness of 0.4 mm. The structure was fabricated by making ‘V’-grooves in copper st...Using ploughing-extrusion method, a cross-connected finned micro-grooves structure was formed on the surface of copper strips with thickness of 0.4 mm. The structure was fabricated by making ‘V’-grooves in copper strips and perpendicular ‘V’-grooves on the opposite side that intersect the first set of grooves. Micro pores appear at the intersection of these cross-connected grooves, and micro fins appear on the groove fringes. So it can be defined as ‘pore-groove-fin’ structure. The preferable ‘pore-groove-fin’ structure can be obtained under the condition that the tool edge inclination angle (χγ) is 45°, both the major extrusion angle (γo) and the minor extrusion angle (γ 0′ ) are 30°, both the major formation angle (β) and the minor formation angle (β′) are 10°, the ploughing-extrusion depth (fd) is 0.32 mm and the groove pitch is 0.4 mm on surfaces A and B. The formed included angle of groove A is 70°, and the groove depth is 0.3 mm, while the included angle of opposite perpendicular groove B is 20° with the groove depth of 0.35 mm. The obtained fin height is 0.15 mm, the elliptical pore length is 0.2 mm and the width is 0.05 mm. Experiments show that fd has the greatest influence on the formation of micro pores. Bulges appear on the opposite surface B when the ploughing-extrusion depth on surface A (fdA) reaches a critical value. The ploughing-extrusion depth on surface B (fdB) has great influence on the re-growth of fin structure.展开更多
An Arbitrary Lagrangian-Eulerian(ALE) method was employed to simulate the sheet metal extrusion process,aiming at avoiding mesh distortion and improving the computational accuracy.The method was implemented based on M...An Arbitrary Lagrangian-Eulerian(ALE) method was employed to simulate the sheet metal extrusion process,aiming at avoiding mesh distortion and improving the computational accuracy.The method was implemented based on MSC/MARC by using a fractional step method,i.e.a Lagrangian step followed by an Euler step.The Lagrangian step was a pure updated Lagrangian calculation and the Euler step was performed using mesh smoothing and remapping scheme.Due to the extreme distortion of deformation domain,it was almost impossible to complete the whole simulation with only one mesh topology.Therefore,global remeshing combined with the ALE method was used in the simulation work.Based on the numerical model of the process,some deformation features of the sheet metal extrusion process,such as distribution of localized equivalent plastic strain,and shrinkage cavity,were revealed.Furthermore,the differences between conventional extrusion and sheet metal extrusion process were also analyzed.展开更多
文摘碳纤维混杂增强复合材料由于具有重量轻、可设计性强等诸多优点,广泛用于汽车、海洋、航空航天等行业.根据固化剂与环氧树脂的配比化学原理,计算出石墨烯-碳纤维混杂增强树脂基(GO-CF/EP)复合材料的最佳配比为1∶5,并采用真空浸渗热压成型工艺(VIHPS)制备1∶2~1∶7共六个配比的试样,结合形状记忆性能测试及微观形貌的观察,得到固化剂与环氧树脂实际最佳配比.实验结果表明,GO-CF/EP复合材料性能主要取决于体系中交联度的大小,交联度越大,复合材料的形状记忆性能越好,微观组织形貌也较理想.当基体配比为1∶5时,GO-CF/EP复合材料体系中交联度最大,微观形貌呈现均匀致密的状态,形状固定率最大,为95.90%;形状回复率最大,为95.40%;形状回复时间最短,为80.30 s;形状回复力最大,为9.48 N.当基体配比为1∶2或1∶7时,固化剂过量或不足,交联度较小,微观组织形貌中有大量的基体聚集区,其形状记忆性能下降,形状固定率及回复率也相应减小,分别为82.99%,81.66%,81.91%,78.75%;形状回复力分别只有5.20 N和5.50 N.
基金Projects(50436010, 50605023, 50675070) supported by the National Natural Science Foundation of ChinaProject(04105942) supported by the Natural Science Foundation of Guangdong Province, China
文摘Using ploughing-extrusion method, a cross-connected finned micro-grooves structure was formed on the surface of copper strips with thickness of 0.4 mm. The structure was fabricated by making ‘V’-grooves in copper strips and perpendicular ‘V’-grooves on the opposite side that intersect the first set of grooves. Micro pores appear at the intersection of these cross-connected grooves, and micro fins appear on the groove fringes. So it can be defined as ‘pore-groove-fin’ structure. The preferable ‘pore-groove-fin’ structure can be obtained under the condition that the tool edge inclination angle (χγ) is 45°, both the major extrusion angle (γo) and the minor extrusion angle (γ 0′ ) are 30°, both the major formation angle (β) and the minor formation angle (β′) are 10°, the ploughing-extrusion depth (fd) is 0.32 mm and the groove pitch is 0.4 mm on surfaces A and B. The formed included angle of groove A is 70°, and the groove depth is 0.3 mm, while the included angle of opposite perpendicular groove B is 20° with the groove depth of 0.35 mm. The obtained fin height is 0.15 mm, the elliptical pore length is 0.2 mm and the width is 0.05 mm. Experiments show that fd has the greatest influence on the formation of micro pores. Bulges appear on the opposite surface B when the ploughing-extrusion depth on surface A (fdA) reaches a critical value. The ploughing-extrusion depth on surface B (fdB) has great influence on the re-growth of fin structure.
基金Projects （50436010, 50375055） supported by the National Natural Science Foundation of China Project （04105942） supported by the Natural Science Foundation of Guangdong Province, China
基金Project(50505027) supported by the National Natural Science Foundation of ChinaProject(20070248056) supported by the Research Fund for the Doctoral Program of Higher Education of China
文摘An Arbitrary Lagrangian-Eulerian(ALE) method was employed to simulate the sheet metal extrusion process,aiming at avoiding mesh distortion and improving the computational accuracy.The method was implemented based on MSC/MARC by using a fractional step method,i.e.a Lagrangian step followed by an Euler step.The Lagrangian step was a pure updated Lagrangian calculation and the Euler step was performed using mesh smoothing and remapping scheme.Due to the extreme distortion of deformation domain,it was almost impossible to complete the whole simulation with only one mesh topology.Therefore,global remeshing combined with the ALE method was used in the simulation work.Based on the numerical model of the process,some deformation features of the sheet metal extrusion process,such as distribution of localized equivalent plastic strain,and shrinkage cavity,were revealed.Furthermore,the differences between conventional extrusion and sheet metal extrusion process were also analyzed.
