Non lubricated slide performance of functional grade copper matrix composite,fabricated using horizontal centrifuge cast technique was investigated using pin-on-disc tribo-tester.Rate of wear and friction coefficient ...Non lubricated slide performance of functional grade copper matrix composite,fabricated using horizontal centrifuge cast technique was investigated using pin-on-disc tribo-tester.Rate of wear and friction coefficient of the inner wall thickness of hollow cylindrical cast specimen was analyzed using Taguchi based L27 orthogonal array,where the percentage of graphite particles were observed higher.Variable process parameters those influenced the rate of wear directly or indirectly were:applied load(15,25 and 35 N),slide velocity(1.5,2.5 and 3.5 m/s)and slide distance(750,1500 and 2250 m).Rate of wear and friction coefficient showed a proportional dependency with applied load and slide distance,whereas showing a decline during intermediate slide velocity.Signal-to-Noise ratio predicted the minimal tribo-condition,on‘smaller-the-better’basis.Analysis of Variance technique quantified the influence of affecting parameters,along with their interactions.Regression analysis was utilized for the validation of the experimental data.Micrographs and scanning electron microscopy exhibited the wear mechanisms and mechanically mixed layer formation during worn surfaces analysis.展开更多
This paper proposes a new type of tri-sectional wheel-based cable climbing robot which is able to climb up vertical cylindrical cables of a cable-stayed bridge. The robot is composed of three pairs of wheels equally s...This paper proposes a new type of tri-sectional wheel-based cable climbing robot which is able to climb up vertical cylindrical cables of a cable-stayed bridge. The robot is composed of three pairs of wheels equally spaced circularly which are joined by six connecting boards to form a whole closed hexagonal body to clasp a cable. The whole design is entirely modular to enable to assenably the robot on-siteeasy eaoily. To analyze the static features of the robot, a mathematical model of climbing is deduced. Furthermore, taking a cable with a diameter of 80mm as an example, we calculate the design parameters of the robot. For safly landing in the case of electrical accident, a centrifugal speed regulator is proposed and applied to consume useless energy generated when the robot is slipping down along the cables. A simplified mathematical model of the landing mechanism is deduced. Finally, several experiments on the climbing mechanism demonstrate that the robot can carry payloads less than 2.2kg to climb up a cable with diameters varying from 65mm to 205mm.展开更多
文摘Non lubricated slide performance of functional grade copper matrix composite,fabricated using horizontal centrifuge cast technique was investigated using pin-on-disc tribo-tester.Rate of wear and friction coefficient of the inner wall thickness of hollow cylindrical cast specimen was analyzed using Taguchi based L27 orthogonal array,where the percentage of graphite particles were observed higher.Variable process parameters those influenced the rate of wear directly or indirectly were:applied load(15,25 and 35 N),slide velocity(1.5,2.5 and 3.5 m/s)and slide distance(750,1500 and 2250 m).Rate of wear and friction coefficient showed a proportional dependency with applied load and slide distance,whereas showing a decline during intermediate slide velocity.Signal-to-Noise ratio predicted the minimal tribo-condition,on‘smaller-the-better’basis.Analysis of Variance technique quantified the influence of affecting parameters,along with their interactions.Regression analysis was utilized for the validation of the experimental data.Micrographs and scanning electron microscopy exhibited the wear mechanisms and mechanically mixed layer formation during worn surfaces analysis.
基金Supported by the National High Technology Research and Development Programme of China （No. 2006AA04Z234） and the China Postdoctoral Science Foundation （ No. 20090461051 ）
文摘This paper proposes a new type of tri-sectional wheel-based cable climbing robot which is able to climb up vertical cylindrical cables of a cable-stayed bridge. The robot is composed of three pairs of wheels equally spaced circularly which are joined by six connecting boards to form a whole closed hexagonal body to clasp a cable. The whole design is entirely modular to enable to assenably the robot on-siteeasy eaoily. To analyze the static features of the robot, a mathematical model of climbing is deduced. Furthermore, taking a cable with a diameter of 80mm as an example, we calculate the design parameters of the robot. For safly landing in the case of electrical accident, a centrifugal speed regulator is proposed and applied to consume useless energy generated when the robot is slipping down along the cables. A simplified mathematical model of the landing mechanism is deduced. Finally, several experiments on the climbing mechanism demonstrate that the robot can carry payloads less than 2.2kg to climb up a cable with diameters varying from 65mm to 205mm.
