Subsurface defects were fluorescently tagged with nanoscale quantum dots and scanned layer by layer using confocal fluorescence microscopy to obtain images at various depths. Subsurface damage depths of fused silica o...Subsurface defects were fluorescently tagged with nanoscale quantum dots and scanned layer by layer using confocal fluorescence microscopy to obtain images at various depths. Subsurface damage depths of fused silica optics were characterized quantitatively by changes in the fluorescence intensity of feature points. The fluorescence intensity vs scan depth revealed that the maximum fluorescence intensity decreases sharply when the scan depth exceeds a critical value. The subsurface damage depth could be determined by the actual embedded depth of the quantum dots. Taper polishing and magnetorheological finishing were performed under the same conditions to verify the effectiveness of the nondestructive fluorescence method. The results indicated that the quantum dots effectively tagged subsurface defects of fused-silica optics, and that the nondestructive detection method could effectively evaluate subsurface damage depths.展开更多
Six-axis numerical control spiral bevel gear grinder was taken as the object, multi-body system theory and Denavit-Hartenberg homogeneous transformed matrix （HTM） were utilized to establish the grinder synthesis err...Six-axis numerical control spiral bevel gear grinder was taken as the object, multi-body system theory and Denavit-Hartenberg homogeneous transformed matrix （HTM） were utilized to establish the grinder synthesis error model, and the validity of model was confirmed by the experiment. Additionally, in grinding wheel tool point coordinate system, the errors of six degrees of freedom were simulated when the grinding wheel revolving around C-axis, moving along X-axis and Y-axis. The influence of these six errors on teeth space, helix angle, pitch, teeth profile was discussed. The simulation results show that the angle error is in the range from -0.148 4 tad to -0.241 9 rad when grinding wheel moving along X, Y-axis; the translation error is in the range from 0.866 0 μm to 3.605 3μm when grinding wheel moving along X-axis. These angle and translation errors have a great influence on the helix angle, pitch, teeth thickness and tooth socket.展开更多
To improve the machining precision of a surface grinding machine, a micropositioning workpiece table with high performance was used as auxiliary infeed mechanism to implement nanometer level positioning and dynamic co...To improve the machining precision of a surface grinding machine, a micropositioning workpiece table with high performance was used as auxiliary infeed mechanism to implement nanometer level positioning and dynamic compensation. To better understand the characteristics of the grinding machine modulated with micropositioning workpiece table, the dynamic model of the grinding system was established with modal synthesis and Lagrange＇s equation methods. The grinding system was divided into five subsystems. For each subsystem, the generalized kinematic and potential energies were obtained. Accordingly the dynamic model of the grinding system was given in the modal domain. The waviness of the grinding process was achieved based on the wheel and workpiece vibration. A nonlinear proportional integral derivative （PID） controller with differential trackers was developed to realize dynamic control. The simulation results show that the machining accuracy of the workpiece can be effectively improved by utilizing the micropositioning workpiece table to implement dynamic compensation. An experimental test was carried out to verify the proposed method, and the waviness of the workpiece can be reduced from 0.46 μm to 0.10 μm.展开更多
The present work discusses a systematic approach to model grinding parameters of coal in a ball mill. A three level Box-Behnken design combined with response surface methodology using second order model was applied to...The present work discusses a systematic approach to model grinding parameters of coal in a ball mill. A three level Box-Behnken design combined with response surface methodology using second order model was applied to the experiments done according to the model requirement. Three parameters ball charge （numbers 10-20）, coal content （100-200 g） and the grinding time （4-8 rain） were chosen for the experiments as well as for the modeling work. Coal fineness is defined as the dso （80 % passing size）. A quadratic model was developed to show the effect of parameters and their interaction with fineness of the product. Three different sizes （4, 1 and 0.65 mm） of Indian coal were used. The model equations for each fraction were developed and different sets of experiments were performed. The predicted values of the fineness of coal were in good agreement with the experimental results （R2 values of dso varies between 0.97 and 0.99）. Fine size of three different coal sizes were obtained with larger ball charge with less grinding time and less solid content. This work represents the efficient use of response surface methodology and the Box-Behnken design use for grinding of Indian coal.展开更多
Polishing is an important finishing process in die and mold manufacturing. Hand polishing takes long time and much labor. Efforts are made to automate the polishing process while keeping accuracy. Recently grinding ce...Polishing is an important finishing process in die and mold manufacturing. Hand polishing takes long time and much labor. Efforts are made to automate the polishing process while keeping accuracy. Recently grinding centers have been developed, which are used for free surface polishing in the present work. The new polishing technique applies the same cutting locus as used in the cutting process to remove only cusp height effectively, keeping the form accuracy generated in the cutting process.展开更多
A mechanochemical method with SiO_(2)as the grinding aid was used to enhance the leaching efficiencies of Co and Li from spent lithium batteries(LIBs).Experiment results show that the optimal leaching efficiencies of ...A mechanochemical method with SiO_(2)as the grinding aid was used to enhance the leaching efficiencies of Co and Li from spent lithium batteries(LIBs).Experiment results show that the optimal leaching efficiencies of 94.91%for Co and 97.22%for Li were obtained under the parameters of SiO_(2)/LiCoO_(2)mass ratio of 1:1,grinding speed of 500 r/min and grinding time of 30 min in citric acid.Characterization results indicate that the surficial properties of LiCoO_(2)were changed after mechanochemical grinding treatment due to the newly generated surfaces on LiCoO_(2).Meanwhile,the incompletely coordinated atomic structure and defective lattice structure lead to the activation of LiCoO_(2).The reduction effect of carbon black on Co^(3+)under the action of mechanical forces increases its leaching efficiencies in the citric acid solution.The proposed process was found efficiently to recover Co and Li from LiCoO_(2).展开更多
基金Project(JCKY2016212A506-0503) supported by the Science Challenge Project of ChinaProject(51475106) supported by the National Natural Science Foundation of China
文摘Subsurface defects were fluorescently tagged with nanoscale quantum dots and scanned layer by layer using confocal fluorescence microscopy to obtain images at various depths. Subsurface damage depths of fused silica optics were characterized quantitatively by changes in the fluorescence intensity of feature points. The fluorescence intensity vs scan depth revealed that the maximum fluorescence intensity decreases sharply when the scan depth exceeds a critical value. The subsurface damage depth could be determined by the actual embedded depth of the quantum dots. Taper polishing and magnetorheological finishing were performed under the same conditions to verify the effectiveness of the nondestructive fluorescence method. The results indicated that the quantum dots effectively tagged subsurface defects of fused-silica optics, and that the nondestructive detection method could effectively evaluate subsurface damage depths.
基金Project(2005CB724104) supported by the Major State Basic Research Development Program of ChinaProject(1343-77202) supported by the Graduate Students Innovate of Central South University
文摘Six-axis numerical control spiral bevel gear grinder was taken as the object, multi-body system theory and Denavit-Hartenberg homogeneous transformed matrix （HTM） were utilized to establish the grinder synthesis error model, and the validity of model was confirmed by the experiment. Additionally, in grinding wheel tool point coordinate system, the errors of six degrees of freedom were simulated when the grinding wheel revolving around C-axis, moving along X-axis and Y-axis. The influence of these six errors on teeth space, helix angle, pitch, teeth profile was discussed. The simulation results show that the angle error is in the range from -0.148 4 tad to -0.241 9 rad when grinding wheel moving along X, Y-axis; the translation error is in the range from 0.866 0 μm to 3.605 3μm when grinding wheel moving along X-axis. These angle and translation errors have a great influence on the helix angle, pitch, teeth thickness and tooth socket.
基金Supported by National Natural Science Foundation of China ( No. 50275104) .
文摘To improve the machining precision of a surface grinding machine, a micropositioning workpiece table with high performance was used as auxiliary infeed mechanism to implement nanometer level positioning and dynamic compensation. To better understand the characteristics of the grinding machine modulated with micropositioning workpiece table, the dynamic model of the grinding system was established with modal synthesis and Lagrange＇s equation methods. The grinding system was divided into five subsystems. For each subsystem, the generalized kinematic and potential energies were obtained. Accordingly the dynamic model of the grinding system was given in the modal domain. The waviness of the grinding process was achieved based on the wheel and workpiece vibration. A nonlinear proportional integral derivative （PID） controller with differential trackers was developed to realize dynamic control. The simulation results show that the machining accuracy of the workpiece can be effectively improved by utilizing the micropositioning workpiece table to implement dynamic compensation. An experimental test was carried out to verify the proposed method, and the waviness of the workpiece can be reduced from 0.46 μm to 0.10 μm.
文摘The present work discusses a systematic approach to model grinding parameters of coal in a ball mill. A three level Box-Behnken design combined with response surface methodology using second order model was applied to the experiments done according to the model requirement. Three parameters ball charge （numbers 10-20）, coal content （100-200 g） and the grinding time （4-8 rain） were chosen for the experiments as well as for the modeling work. Coal fineness is defined as the dso （80 % passing size）. A quadratic model was developed to show the effect of parameters and their interaction with fineness of the product. Three different sizes （4, 1 and 0.65 mm） of Indian coal were used. The model equations for each fraction were developed and different sets of experiments were performed. The predicted values of the fineness of coal were in good agreement with the experimental results （R2 values of dso varies between 0.97 and 0.99）. Fine size of three different coal sizes were obtained with larger ball charge with less grinding time and less solid content. This work represents the efficient use of response surface methodology and the Box-Behnken design use for grinding of Indian coal.
基金Project supported by the Natural Science Foundation of Shaanxi Province(Grant No.2006E112)
文摘Polishing is an important finishing process in die and mold manufacturing. Hand polishing takes long time and much labor. Efforts are made to automate the polishing process while keeping accuracy. Recently grinding centers have been developed, which are used for free surface polishing in the present work. The new polishing technique applies the same cutting locus as used in the cutting process to remove only cusp height effectively, keeping the form accuracy generated in the cutting process.
基金financially supported by the Key-Area Research and Development Program of Guangdong Province,China(No.2020B090919003)the National Natural Science Foundation of China(Nos.51574234,51904295)+2 种基金the Special Fund(Social Development)Project of Key Research and Development Plan of Jiangsu Province,China(No.BE2019634)the Science Foundation of Jiangsu Province,China(No.BK20180647)the Postdoctoral Science Foundation of China(No.2018M640538)。
文摘A mechanochemical method with SiO_(2)as the grinding aid was used to enhance the leaching efficiencies of Co and Li from spent lithium batteries(LIBs).Experiment results show that the optimal leaching efficiencies of 94.91%for Co and 97.22%for Li were obtained under the parameters of SiO_(2)/LiCoO_(2)mass ratio of 1:1,grinding speed of 500 r/min and grinding time of 30 min in citric acid.Characterization results indicate that the surficial properties of LiCoO_(2)were changed after mechanochemical grinding treatment due to the newly generated surfaces on LiCoO_(2).Meanwhile,the incompletely coordinated atomic structure and defective lattice structure lead to the activation of LiCoO_(2).The reduction effect of carbon black on Co^(3+)under the action of mechanical forces increases its leaching efficiencies in the citric acid solution.The proposed process was found efficiently to recover Co and Li from LiCoO_(2).
