Vacuum thermal diffusion technique was applied to preparing alloying coating on AZ31 B magnesium alloy. The microstructure and phase composition of the coatings prepared at different holding time were investigated in ...Vacuum thermal diffusion technique was applied to preparing alloying coating on AZ31 B magnesium alloy. The microstructure and phase composition of the coatings prepared at different holding time were investigated in detail using optical microscopy（OM）, scanning electron microscopy（SEM）, energy dispersive spectrometer（EDS） and X-ray diffraction（XRD）, and so on. The microhardness tester and electrochemical workstation（PS-168a） were used to measure the microhardness and corrosion resistance of the alloying coating. The results showed that the alloying coatings gradually generated with the extension of holding time under constant temperature. And the obvious bonding interface between the coating and substrate was observed, and the bonding interface was changed from smooth to zigzag. EDS and XRD analyses showed that the microstructure of alloying coating mainly consisted of eutectic α-Mg phase and continuous network β-Al（12）Mg（17） phase. The average microhardness of the coatings increased by 113% in comparison to the substrate, and the self-corrosion potential increased from-1.389 to-1.268 V at the same time.展开更多
The analysis of plane strain elastic-plastic bending of a linear strain hardening curved beam with a narrow rectangular cross section subjected to couples at its end is conducted based on a unified yield criterion. Th...The analysis of plane strain elastic-plastic bending of a linear strain hardening curved beam with a narrow rectangular cross section subjected to couples at its end is conducted based on a unified yield criterion. The solutions for the mechanical properties of plane strain bending are derived, which are adapted for various kinds of non-strength differential materials and can be degenerated to those based on the Tresca, von Mises, and twin-shear yield criteria. The dependences of the two critical bending moments, the radii of the interfaces between the elastic and plastic regions and the radial displacements of the points at the symmetrical plane on different yield criteria and Poisson’s ratios are discussed. The results show that the influences of different yield criteria and Poisson’s ratio on the two critical bending moments, the radii of the interfaces between the elastic and plastic regions and the radial displacements of the points at the symmetrical plane of the curved beam are significant. Once the value of bis obtained by experiments, the yield criterion and the corresponding solution for the materials of interest are then determined.展开更多
Aim To construct an analytic solution for the asymptotic field near a tensile cracktip of power-law hardening material under Plane stress condition. Methods Constructing funtion method was used. Results The exact as...Aim To construct an analytic solution for the asymptotic field near a tensile cracktip of power-law hardening material under Plane stress condition. Methods Constructing funtion method was used. Results The exact asymptotic field was found. Conclusion The exact analytic solution for the problem is available.展开更多
The influences of rolling reduction and aluminum sheet initial thickness(AIT)on the thickness fluctuation of aluminum layer(TFA)of embedded aluminum?steel composite sheet produced by cold roll bonding were investigate...The influences of rolling reduction and aluminum sheet initial thickness(AIT)on the thickness fluctuation of aluminum layer(TFA)of embedded aluminum?steel composite sheet produced by cold roll bonding were investigated,the formation mechanism of TFA was analyzed and method to improve the thickness uniformity of the aluminum layer was proposed.The results showed that when the reduction increased,TFA increased gradually.When the reduction was lower than40%,AIT had negligible effect on the TFA,while TFA increased with the decrease of AIT when the reduction was higher than40%.The non-uniformities of the steel surface deformation and the interfacial bonding extent caused by the work-hardened steel surface layer,were the main reasons for the formation of TFA.Adopting an appropriate surface treatment can help to decrease the hardening extent of the steel surface for improving the deformation uniformity during cold roll bonding process,which effectively improved the aluminum thickness uniformity of the embedded aluminum/steel composite sheets.展开更多
The shear characteristics of soil-structure interfaces with different roughness are studied systematically by us-ing the DRS-1 high normal stress and residual shear apparatus. The experimental results indicate that,un...The shear characteristics of soil-structure interfaces with different roughness are studied systematically by us-ing the DRS-1 high normal stress and residual shear apparatus. The experimental results indicate that,under a relatively high normal stress,normal stress and the coefficient of structural roughness are the most important factors affecting the mechanical interface characteristics. The relationship between shear stress and shear displacement of the soil-structure interface is a hyperbolic curve with high regression accuracy. Based on our experimental results,a nonlinear elastic con-stitutive model of the soil-structure interface under relatively high normal stress is established with a definite physical meaning for its parameters. The model can predict the strain hardening behavior of the soil during the shearing process. The results show an encouraging agreement with experimental data from direct shear tests.展开更多
Titanium alloys are poor in wear resistance and it is not suitable under sliding conditions even with lubrication because ofits severe adhesive wear tendency.The surface modifications through texturing and surface coa...Titanium alloys are poor in wear resistance and it is not suitable under sliding conditions even with lubrication because ofits severe adhesive wear tendency.The surface modifications through texturing and surface coating were used to enhance the surfaceproperties of the titanium alloy substrate.Hard and wear resistant coatings such as TiAlN and AlCrN were applied over texturedtitanium alloy surfaces with chromium as interlayer.To improve the friction and wear resisting performance of hard coatings further,solid lubricant,molybdenum disulphide(MoS2),was deposited on dimples made over hard coatings.Unidirectional sliding weartests were performed with pin on disc contact geometry,to evaluate the tribological performance of coated substrates.The tests wereperformed under three different normal loads for a period of40min at sliding velocity of2m/s.The tribological behaviours ofmulti-layer coatings such as coating structure,friction coefficient and specific wear rate were investigated and analyzed.The lowerfriction coefficient of approximately0.1was found at the early sliding stage,which reduces the material transfer and increases thewear life.Although,the friction coefficient increased to high values after MoS2coating was partially removed,substrate was stillprotected against wear by underlying hard composite layer.展开更多
Two types of composites were prepared with Al-4.5Cu alloy as a matrix using stir casting method.One was reinforced with 10wt.%of Si C and 2wt.%of MoS2.The other was reinforced with 10wt.%of Si C and 4wt.%of MoS2.Their...Two types of composites were prepared with Al-4.5Cu alloy as a matrix using stir casting method.One was reinforced with 10wt.%of Si C and 2wt.%of MoS2.The other was reinforced with 10wt.%of Si C and 4wt.%of MoS2.Their surfaces were remelted using a CO2 laser beam with an objective to study the influence of laser surface melting(LSM).The topography,microhardness,corrosion resistance and wear resistance of the laser melted surfaces were studied.Overall surface integrity after LSM was compared with as-cast surface.LSM enhanced the microhardness and wear resistance of the surface in each case.Porosity of the laser melted surface was low and corrosion resistance was high.Thus,LSM can be conveniently applied to enhancing the surface integrity of the aluminium composites.However,there is an optimum laser specific energy,around 38 J/m^2 in this study,for obtaining the best surface integrity.展开更多
The hardening curve for sheet metal can be determined from the load-displacement curve of tensile specimen with rectangular cross-section. Therefore,uniaxial compression test on cylinder specimen made from laminated s...The hardening curve for sheet metal can be determined from the load-displacement curve of tensile specimen with rectangular cross-section. Therefore,uniaxial compression test on cylinder specimen made from laminated sample is put forward. Considering the influence of anisotropy on hardening properties and the stress state in popular forming process,plane strain compression test on cubic specimen made from laminated sample was advanced. Results show that the deformation range of hardening curves obtained from the presented methods is wide,which meets the need for the application in sheet metal forming processes. In view of the characteristics of methods presented in the paper and the stress strain state of various forming processes,the adaptability of the two methods presented in this paper is given.展开更多
The present study describes the experiments on the application of geopolymer paste for groutless in situ casting or flooring. The paste was synthesized from fly ash and sodium silicate solution and cured at room tempe...The present study describes the experiments on the application of geopolymer paste for groutless in situ casting or flooring. The paste was synthesized from fly ash and sodium silicate solution and cured at room temperature, 60 and 80℃ for 24 hours. To simulate flooring application, the geopolymer paste was casted on Portland cement cubes which have been fully hydrated for 28 days. Silica fume was added to reduce cracks but at the same time compressive strength decreased. Averaged compressive strength decreased from 53 MPa to 37 MPa for paste cured at 60℃. Curing at higher temperatures produced stronger geopolymer, with compressive strength of 12 MPa, 53 MPa and 67 MPa for geopolymer cured at room temperature, 60℃ and 80℃ respectively, however, higher curing temperature resulted in more cracking when the geopolymer paste was applied on the Portland cement substrate. Averaged hardness values were 65 and 43 Brinnel scale （BHN）, and wear rate, measured using Ogoshi machine, were 0.66 and 1.80 mm3/min for samples cured at 60 and 80℃ respectively. Unless surface hardening was applied, the material is not suitable for flooring but do so for decorative masonry.展开更多
An experimental study was undertaken to express the hardening Swift law according to friction stir welding （FSW） aluminum alloy 2017. Tensile tests of welded joints were run in accordance with face centered composit...An experimental study was undertaken to express the hardening Swift law according to friction stir welding （FSW） aluminum alloy 2017. Tensile tests of welded joints were run in accordance with face centered composite design. Two types of identified models based on least square method and response surface method were used to assess the contribution of FSW independent factors on the hardening parameters. These models were introduced into finite-element code ＂Abaqus＂ to simulate tensile tests of welded joints. The relative average deviation criterion, between the experimental data and the numerical simulations of tension-elongation of tensile tests, shows good agreement between the experimental results and the predicted hardening models. These results can be used to perform multi-criteria optimization for carrying out specific welds or conducting numerical simulation of plastic deformation of forming process of FSW parts such as hydroforming, bending and forging.展开更多
For surface hardening of metal,a quasi-Dammann grating (QDG) is proposed and fabricated to generate array spots with proportional-intensity distribution.To get uniformly hardened band distribution and improve the wear...For surface hardening of metal,a quasi-Dammann grating (QDG) is proposed and fabricated to generate array spots with proportional-intensity distribution.To get uniformly hardened band distribution and improve the wear resistance of the sample surface,a three-order QDG is designed to produce array spots with enhanced intensity in the edge.The design and fabrication of the QDG are described in detail.The surface profile of the fabricated grating was measured,which shows that the fabrication error is less than 2%.The laser beam intensity distribution shaped by the QDG was tested by a laser beam analyzer to verify the validity of the QDG.The application of the QDG in the laser surface hardening of metal was experimentally investigated,and the results show that the hardness distribution of the modified layer and the wear resistance of the sample surface are improved significantly by using the QDG.展开更多
基金Project(2015GY167)supported by the Science and Technology Department of Shaanxi Province,ChinaProject(2014cxy-05-1)supported by the Science and Technology Bureau of Yulin,China
文摘Vacuum thermal diffusion technique was applied to preparing alloying coating on AZ31 B magnesium alloy. The microstructure and phase composition of the coatings prepared at different holding time were investigated in detail using optical microscopy（OM）, scanning electron microscopy（SEM）, energy dispersive spectrometer（EDS） and X-ray diffraction（XRD）, and so on. The microhardness tester and electrochemical workstation（PS-168a） were used to measure the microhardness and corrosion resistance of the alloying coating. The results showed that the alloying coatings gradually generated with the extension of holding time under constant temperature. And the obvious bonding interface between the coating and substrate was observed, and the bonding interface was changed from smooth to zigzag. EDS and XRD analyses showed that the microstructure of alloying coating mainly consisted of eutectic α-Mg phase and continuous network β-Al（12）Mg（17） phase. The average microhardness of the coatings increased by 113% in comparison to the substrate, and the self-corrosion potential increased from-1.389 to-1.268 V at the same time.
基金The Project of the Ministry of Housing and Urban-Rural Development(No.2014-K4-010)
文摘The analysis of plane strain elastic-plastic bending of a linear strain hardening curved beam with a narrow rectangular cross section subjected to couples at its end is conducted based on a unified yield criterion. The solutions for the mechanical properties of plane strain bending are derived, which are adapted for various kinds of non-strength differential materials and can be degenerated to those based on the Tresca, von Mises, and twin-shear yield criteria. The dependences of the two critical bending moments, the radii of the interfaces between the elastic and plastic regions and the radial displacements of the points at the symmetrical plane on different yield criteria and Poisson’s ratios are discussed. The results show that the influences of different yield criteria and Poisson’s ratio on the two critical bending moments, the radii of the interfaces between the elastic and plastic regions and the radial displacements of the points at the symmetrical plane of the curved beam are significant. Once the value of bis obtained by experiments, the yield criterion and the corresponding solution for the materials of interest are then determined.
文摘Aim To construct an analytic solution for the asymptotic field near a tensile cracktip of power-law hardening material under Plane stress condition. Methods Constructing funtion method was used. Results The exact asymptotic field was found. Conclusion The exact analytic solution for the problem is available.
基金Project(2013AA031301)supported by National High-tech Research and Development Program of ChinaProject(51104016)supported by National Natural Science Foundation of ChinaProject(BM2014006)supported by Jiangsu Key Laboratory for Clad Materials,China
文摘The influences of rolling reduction and aluminum sheet initial thickness(AIT)on the thickness fluctuation of aluminum layer(TFA)of embedded aluminum?steel composite sheet produced by cold roll bonding were investigated,the formation mechanism of TFA was analyzed and method to improve the thickness uniformity of the aluminum layer was proposed.The results showed that when the reduction increased,TFA increased gradually.When the reduction was lower than40%,AIT had negligible effect on the TFA,while TFA increased with the decrease of AIT when the reduction was higher than40%.The non-uniformities of the steel surface deformation and the interfacial bonding extent caused by the work-hardened steel surface layer,were the main reasons for the formation of TFA.Adopting an appropriate surface treatment can help to decrease the hardening extent of the steel surface for improving the deformation uniformity during cold roll bonding process,which effectively improved the aluminum thickness uniformity of the embedded aluminum/steel composite sheets.
基金Projects 50534040 supported by the National Natural Science Foundation of China2002CB412704 by the Major State Basic Research and Development Program of China
文摘The shear characteristics of soil-structure interfaces with different roughness are studied systematically by us-ing the DRS-1 high normal stress and residual shear apparatus. The experimental results indicate that,under a relatively high normal stress,normal stress and the coefficient of structural roughness are the most important factors affecting the mechanical interface characteristics. The relationship between shear stress and shear displacement of the soil-structure interface is a hyperbolic curve with high regression accuracy. Based on our experimental results,a nonlinear elastic con-stitutive model of the soil-structure interface under relatively high normal stress is established with a definite physical meaning for its parameters. The model can predict the strain hardening behavior of the soil during the shearing process. The results show an encouraging agreement with experimental data from direct shear tests.
文摘Titanium alloys are poor in wear resistance and it is not suitable under sliding conditions even with lubrication because ofits severe adhesive wear tendency.The surface modifications through texturing and surface coating were used to enhance the surfaceproperties of the titanium alloy substrate.Hard and wear resistant coatings such as TiAlN and AlCrN were applied over texturedtitanium alloy surfaces with chromium as interlayer.To improve the friction and wear resisting performance of hard coatings further,solid lubricant,molybdenum disulphide(MoS2),was deposited on dimples made over hard coatings.Unidirectional sliding weartests were performed with pin on disc contact geometry,to evaluate the tribological performance of coated substrates.The tests wereperformed under three different normal loads for a period of40min at sliding velocity of2m/s.The tribological behaviours ofmulti-layer coatings such as coating structure,friction coefficient and specific wear rate were investigated and analyzed.The lowerfriction coefficient of approximately0.1was found at the early sliding stage,which reduces the material transfer and increases thewear life.Although,the friction coefficient increased to high values after MoS2coating was partially removed,substrate was stillprotected against wear by underlying hard composite layer.
文摘Two types of composites were prepared with Al-4.5Cu alloy as a matrix using stir casting method.One was reinforced with 10wt.%of Si C and 2wt.%of MoS2.The other was reinforced with 10wt.%of Si C and 4wt.%of MoS2.Their surfaces were remelted using a CO2 laser beam with an objective to study the influence of laser surface melting(LSM).The topography,microhardness,corrosion resistance and wear resistance of the laser melted surfaces were studied.Overall surface integrity after LSM was compared with as-cast surface.LSM enhanced the microhardness and wear resistance of the surface in each case.Porosity of the laser melted surface was low and corrosion resistance was high.Thus,LSM can be conveniently applied to enhancing the surface integrity of the aluminium composites.However,there is an optimum laser specific energy,around 38 J/m^2 in this study,for obtaining the best surface integrity.
文摘The hardening curve for sheet metal can be determined from the load-displacement curve of tensile specimen with rectangular cross-section. Therefore,uniaxial compression test on cylinder specimen made from laminated sample is put forward. Considering the influence of anisotropy on hardening properties and the stress state in popular forming process,plane strain compression test on cubic specimen made from laminated sample was advanced. Results show that the deformation range of hardening curves obtained from the presented methods is wide,which meets the need for the application in sheet metal forming processes. In view of the characteristics of methods presented in the paper and the stress strain state of various forming processes,the adaptability of the two methods presented in this paper is given.
文摘The present study describes the experiments on the application of geopolymer paste for groutless in situ casting or flooring. The paste was synthesized from fly ash and sodium silicate solution and cured at room temperature, 60 and 80℃ for 24 hours. To simulate flooring application, the geopolymer paste was casted on Portland cement cubes which have been fully hydrated for 28 days. Silica fume was added to reduce cracks but at the same time compressive strength decreased. Averaged compressive strength decreased from 53 MPa to 37 MPa for paste cured at 60℃. Curing at higher temperatures produced stronger geopolymer, with compressive strength of 12 MPa, 53 MPa and 67 MPa for geopolymer cured at room temperature, 60℃ and 80℃ respectively, however, higher curing temperature resulted in more cracking when the geopolymer paste was applied on the Portland cement substrate. Averaged hardness values were 65 and 43 Brinnel scale （BHN）, and wear rate, measured using Ogoshi machine, were 0.66 and 1.80 mm3/min for samples cured at 60 and 80℃ respectively. Unless surface hardening was applied, the material is not suitable for flooring but do so for decorative masonry.
文摘An experimental study was undertaken to express the hardening Swift law according to friction stir welding （FSW） aluminum alloy 2017. Tensile tests of welded joints were run in accordance with face centered composite design. Two types of identified models based on least square method and response surface method were used to assess the contribution of FSW independent factors on the hardening parameters. These models were introduced into finite-element code ＂Abaqus＂ to simulate tensile tests of welded joints. The relative average deviation criterion, between the experimental data and the numerical simulations of tension-elongation of tensile tests, shows good agreement between the experimental results and the predicted hardening models. These results can be used to perform multi-criteria optimization for carrying out specific welds or conducting numerical simulation of plastic deformation of forming process of FSW parts such as hydroforming, bending and forging.
基金supported by the National Natural Science Foundation of China (Grant No.10832011)the National Science Foundation for Postdoctoral Scientists of China (Grant No.20100470139)
文摘For surface hardening of metal,a quasi-Dammann grating (QDG) is proposed and fabricated to generate array spots with proportional-intensity distribution.To get uniformly hardened band distribution and improve the wear resistance of the sample surface,a three-order QDG is designed to produce array spots with enhanced intensity in the edge.The design and fabrication of the QDG are described in detail.The surface profile of the fabricated grating was measured,which shows that the fabrication error is less than 2%.The laser beam intensity distribution shaped by the QDG was tested by a laser beam analyzer to verify the validity of the QDG.The application of the QDG in the laser surface hardening of metal was experimentally investigated,and the results show that the hardness distribution of the modified layer and the wear resistance of the sample surface are improved significantly by using the QDG.
