Laboratory tests were carried out to study the breakage kinetics of diasporic bauxite and determine its breakage distribution function. Non-first order breakage with different deceleration rates for different size int...Laboratory tests were carried out to study the breakage kinetics of diasporic bauxite and determine its breakage distribution function. Non-first order breakage with different deceleration rates for different size intervals is found, which is most probably caused by the heterogeneity of the ore. Piecewise linearization method is proposed to describe the non-first order breakage according to its characteristics. In the method, grinding time is divided into several intervals and breakage is assumed to be first order in each interval. So, the breakage rates are calculated by taking the product of the last interval as feed and then established as a function of particle size and grinding time. Based on the predetermined breakage rate function, the breakage distribution of the ore is back-calculated from the experimental data using the population balance model (PBM). Finally, the obtained breakage parameters are validated and the simulated data are in good agreement with the experimental data. The obtained breakage distribution and the method for breakage rate description are both significant for modeling the full scale ball milling process of bauxite.展开更多
Sampling ports were firstly drilled on a ZGM95 coal mill in the power plant in China, and the coal samples from various points in the pulverizer were collected under the different operation conditions. The prop- erty ...Sampling ports were firstly drilled on a ZGM95 coal mill in the power plant in China, and the coal samples from various points in the pulverizer were collected under the different operation conditions. The prop- erty of the sampling material from the mill was analyzed, applying the float-sink test, size distribution analysis, proximate analysis and so on. It was indicated that the ＋250 I^m fraction in the pulverized fuel accounted for only 0.02%, while it was 83.2% in the new feed. The circulating ratio and coal flow in the separator and the cone zone were calculated using the mass balance of the circulating load. So, the cir- culating ratio in the separator of the pulverizer was between 8 and 13, and the circulating ratio, the feed flow of separator and cone zone all raised with the increase of the air volume. Furthermore, the parameters of the separation functions were obtained based on the fitting method. It was shown that the mean value of the shape factor B was 0.7617, and the parameter D which is the particle size at 50% cumulative yield in the separator almost kept unchanged.展开更多
A wet impact crusher was used to breakdown waste printed circuit boards （PCB＇s） in a water medium. The relationship between the yield of crushed product and the operating parameters was established. The crushing me...A wet impact crusher was used to breakdown waste printed circuit boards （PCB＇s） in a water medium. The relationship between the yield of crushed product and the operating parameters was established. The crushing mechanism was analyzed and the effects of hammerhead style, rotation speed, and inlet water volume on particle size distribution were investigated. The results show that the highest yield of -1 ＋ 0.75 mm sized product was obtained with an inlet water volume flow rate of 5.97 m3/h and a smooth hammerhead turning at 1246.15 r/rain. Cumulative undersize-product yield curves were fitted to a nonlinear function： the fitting correlation coefficient was greater than 0.998. These research results provide a theoretical basis for the highly effective wet crushing of PCB＇s.展开更多
Numerical simulation of the electrical field distribution helps in-depth understanding of the mechanisms behind the responses and the benefits of the high voltage pulse comminution. The COMSOL Multiphysics package was...Numerical simulation of the electrical field distribution helps in-depth understanding of the mechanisms behind the responses and the benefits of the high voltage pulse comminution. The COMSOL Multiphysics package was used to numerically simulate the effect of ore compositions in this study. Regarding phosphate ore particles shape and composition, the effects of mineral composition, particle size, particle shape and electrodes distance were investigated on the electrical field intensity and distribution. The results show that the induced electrical field is significantly dependent on the electrical properties of minerals,the feed particle size and the location of conductive minerals in ores. The angle of material contact surface with the discharge electrode is also an important factor in the intensity of electrical field. Moreover,it is found that the specific liberation effect at the disintegration of phosphate ore by electrical pulses is due to the locality of the electrical field at the interface of mineral components of the phosphate ore aggregates with different permittivities. However, the intensity of the electrical field increases with sharpening the contact angle. Besides, the electrical discharge in the samples is converted to the electrohydraulic discharge across the surrounding water by changing the distance between the discharge electrode and sample surface.展开更多
基金Supported by the Fundamental Research Funds for the Central Universities (2012QNZT069)the Postdoctoral Science Foundation of China (2012M521413)+1 种基金the National Science Fund for Distinguished Young Scholars of China (61025015)the National Natural Science Foundation of China (61273187, 61273159)
文摘Laboratory tests were carried out to study the breakage kinetics of diasporic bauxite and determine its breakage distribution function. Non-first order breakage with different deceleration rates for different size intervals is found, which is most probably caused by the heterogeneity of the ore. Piecewise linearization method is proposed to describe the non-first order breakage according to its characteristics. In the method, grinding time is divided into several intervals and breakage is assumed to be first order in each interval. So, the breakage rates are calculated by taking the product of the last interval as feed and then established as a function of particle size and grinding time. Based on the predetermined breakage rate function, the breakage distribution of the ore is back-calculated from the experimental data using the population balance model (PBM). Finally, the obtained breakage parameters are validated and the simulated data are in good agreement with the experimental data. The obtained breakage distribution and the method for breakage rate description are both significant for modeling the full scale ball milling process of bauxite.
基金The financial support from the Australian Government as Part of the Asia-Pacific Partnership on Clean Development and Climate,and the National Natural Science Foundation of China (Nos. 51074156 and 51274196)
文摘Sampling ports were firstly drilled on a ZGM95 coal mill in the power plant in China, and the coal samples from various points in the pulverizer were collected under the different operation conditions. The prop- erty of the sampling material from the mill was analyzed, applying the float-sink test, size distribution analysis, proximate analysis and so on. It was indicated that the ＋250 I^m fraction in the pulverized fuel accounted for only 0.02%, while it was 83.2% in the new feed. The circulating ratio and coal flow in the separator and the cone zone were calculated using the mass balance of the circulating load. So, the cir- culating ratio in the separator of the pulverizer was between 8 and 13, and the circulating ratio, the feed flow of separator and cone zone all raised with the increase of the air volume. Furthermore, the parameters of the separation functions were obtained based on the fitting method. It was shown that the mean value of the shape factor B was 0.7617, and the parameter D which is the particle size at 50% cumulative yield in the separator almost kept unchanged.
基金financially supported by the National Natural Science Foundation of China for Creative Research Groups Science Foundation (No.50921002)the National Natural Science Foundation of China (Nos.50574094 and 51074156)+2 种基金the China Postdoctoral Science (No.20090461153)the China Postdoctoral Science Foundation funded projects in particular (No.201003607)the Key Laboratory for Solid Waste Management and Environment Safety Open Foundation (No.swmes-2010-08)
文摘A wet impact crusher was used to breakdown waste printed circuit boards （PCB＇s） in a water medium. The relationship between the yield of crushed product and the operating parameters was established. The crushing mechanism was analyzed and the effects of hammerhead style, rotation speed, and inlet water volume on particle size distribution were investigated. The results show that the highest yield of -1 ＋ 0.75 mm sized product was obtained with an inlet water volume flow rate of 5.97 m3/h and a smooth hammerhead turning at 1246.15 r/rain. Cumulative undersize-product yield curves were fitted to a nonlinear function： the fitting correlation coefficient was greater than 0.998. These research results provide a theoretical basis for the highly effective wet crushing of PCB＇s.
文摘Numerical simulation of the electrical field distribution helps in-depth understanding of the mechanisms behind the responses and the benefits of the high voltage pulse comminution. The COMSOL Multiphysics package was used to numerically simulate the effect of ore compositions in this study. Regarding phosphate ore particles shape and composition, the effects of mineral composition, particle size, particle shape and electrodes distance were investigated on the electrical field intensity and distribution. The results show that the induced electrical field is significantly dependent on the electrical properties of minerals,the feed particle size and the location of conductive minerals in ores. The angle of material contact surface with the discharge electrode is also an important factor in the intensity of electrical field. Moreover,it is found that the specific liberation effect at the disintegration of phosphate ore by electrical pulses is due to the locality of the electrical field at the interface of mineral components of the phosphate ore aggregates with different permittivities. However, the intensity of the electrical field increases with sharpening the contact angle. Besides, the electrical discharge in the samples is converted to the electrohydraulic discharge across the surrounding water by changing the distance between the discharge electrode and sample surface.
