Successful recovery of limonite from iron fines was achieved by using flocculation-high intensity magnetic separation （FIMS） and adding hydrolyzed and causticized flocculants according to the characteristic of iron ...Successful recovery of limonite from iron fines was achieved by using flocculation-high intensity magnetic separation （FIMS） and adding hydrolyzed and causticized flocculants according to the characteristic of iron fines. The separation results of the three iron samples are as follows： iron grade 66.77%- 67.98% and the recovery of iron 69.26%-70.70% by the FIMS process with flocculants. The comparative results show that under the same separation conditions the F1MS process can effectively increase the recovery of iron by 10. 97%- 15.73%. The flowsheet results confirm the reliability of the process in a SHP high intensity magnetic separator. The concentrate product can he used as raw materials for direct reduction iron-smelting. The hydrolyzed and causticized flocculants can selectively flocculate fine feebly-magnetic iron mineral particles to increase their apparent separation sizes. The larger the separation size, the stronger the magnetic force. By comparing the separation results of the three samples it is found that among the three samples the higher the limonite content, the better the separation result. This means that the separation result relates closely to the flocculation process and the adding pattern of the flocculant.展开更多
Proper utilization of the FeSO4·7H2O waste slag generated from TiO2 industry is an urgent need, and Fe3O4 particles are currently being widely used in the wastewater flocculation field. In this work, magnetite wa...Proper utilization of the FeSO4·7H2O waste slag generated from TiO2 industry is an urgent need, and Fe3O4 particles are currently being widely used in the wastewater flocculation field. In this work, magnetite was recovered from ferrous sulphate by a novel co-precipitation method with calcium hydroxide as the precipitant. Under optimum conditions, the obtained spherical magnetite particles are well crystallized with a Fe304 purity of 88.78%, but apt to aggregate with a median particle size of 1.83 μm. Magnetic measurement reveals the obtained Fe304 particles are soft magnetic with a saturation magnetization of 81.73 A-m2/kg. In addition, a highly crystallized gypsum co-product is obtained in blocky or irregular shape. Predictably, this study would provide additional opportunities for future application of low-cost Fe3O4 particles in water treatment field.展开更多
The separation of iron oxide from banded hematite jasper(BHJ) assaying 47.8% Fe, 25.6% Si O2 and 2.30%Al2O3 using selective magnetic coating was studied. Characterization studies of the low grade ore indicate that bes...The separation of iron oxide from banded hematite jasper(BHJ) assaying 47.8% Fe, 25.6% Si O2 and 2.30%Al2O3 using selective magnetic coating was studied. Characterization studies of the low grade ore indicate that besides hematite and goethite,jasper, a microcrystalline form of quartzite, is the major impurity associated with this ore. Beneficiation by conventional magnetic separation technique could yield a magnetic concentrate containing 60.8% Fe with 51% Fe recovery. In order to enhance the recovery of the iron oxide minerals, fine magnetite, colloidal magnetite and oleate colloidal magnetite were used as the coating material. When subjected to magnetic separation, the coated ore produces an iron concentrate containing 60.2% Fe with an enhanced recovery of56%. The AFM studies indicate that the coagulation of hematite particles with the oleate colloidal magnetite facilitates the higher recovery of iron particles from the low grade BHJ iron ore under appropriate conditions.展开更多
文摘Successful recovery of limonite from iron fines was achieved by using flocculation-high intensity magnetic separation （FIMS） and adding hydrolyzed and causticized flocculants according to the characteristic of iron fines. The separation results of the three iron samples are as follows： iron grade 66.77%- 67.98% and the recovery of iron 69.26%-70.70% by the FIMS process with flocculants. The comparative results show that under the same separation conditions the F1MS process can effectively increase the recovery of iron by 10. 97%- 15.73%. The flowsheet results confirm the reliability of the process in a SHP high intensity magnetic separator. The concentrate product can he used as raw materials for direct reduction iron-smelting. The hydrolyzed and causticized flocculants can selectively flocculate fine feebly-magnetic iron mineral particles to increase their apparent separation sizes. The larger the separation size, the stronger the magnetic force. By comparing the separation results of the three samples it is found that among the three samples the higher the limonite content, the better the separation result. This means that the separation result relates closely to the flocculation process and the adding pattern of the flocculant.
基金Project(2013A090100013)supported by the Special Project on the Integration of Industry,Education and Research of Guangdong Province,ChinaProject(201407300993)supported by the High-Tech Research and Development Program of Xinjiang Uygur Autonomous Region,China
文摘Proper utilization of the FeSO4·7H2O waste slag generated from TiO2 industry is an urgent need, and Fe3O4 particles are currently being widely used in the wastewater flocculation field. In this work, magnetite was recovered from ferrous sulphate by a novel co-precipitation method with calcium hydroxide as the precipitant. Under optimum conditions, the obtained spherical magnetite particles are well crystallized with a Fe304 purity of 88.78%, but apt to aggregate with a median particle size of 1.83 μm. Magnetic measurement reveals the obtained Fe304 particles are soft magnetic with a saturation magnetization of 81.73 A-m2/kg. In addition, a highly crystallized gypsum co-product is obtained in blocky or irregular shape. Predictably, this study would provide additional opportunities for future application of low-cost Fe3O4 particles in water treatment field.
文摘The separation of iron oxide from banded hematite jasper(BHJ) assaying 47.8% Fe, 25.6% Si O2 and 2.30%Al2O3 using selective magnetic coating was studied. Characterization studies of the low grade ore indicate that besides hematite and goethite,jasper, a microcrystalline form of quartzite, is the major impurity associated with this ore. Beneficiation by conventional magnetic separation technique could yield a magnetic concentrate containing 60.8% Fe with 51% Fe recovery. In order to enhance the recovery of the iron oxide minerals, fine magnetite, colloidal magnetite and oleate colloidal magnetite were used as the coating material. When subjected to magnetic separation, the coated ore produces an iron concentrate containing 60.2% Fe with an enhanced recovery of56%. The AFM studies indicate that the coagulation of hematite particles with the oleate colloidal magnetite facilitates the higher recovery of iron particles from the low grade BHJ iron ore under appropriate conditions.
