Zn-Al-Cu-TiB2(ZA27-TiB2) in situ composites were fabricated via reactions between molten aluminum and mixed halide salts(K2TiF6 and KBF4) at temperature of 875 °C. The microstructure, mechanical properties an...Zn-Al-Cu-TiB2(ZA27-TiB2) in situ composites were fabricated via reactions between molten aluminum and mixed halide salts(K2TiF6 and KBF4) at temperature of 875 °C. The microstructure, mechanical properties and wear behavior of the composites were investigated. Microstructure analysis shows that fine and clean TiB2 particles distribute uniformly through the matrix. The mechanical properties of the composites increase with the increase in TiB2 content. As TiB2 content increases to 5%(mass fraction), an improvement of HB 18 in hardness and 49 MPa in ultimate tensile strength(UTS) is achieved. The overall results reveal that the composites possess low friction coefficients and the wear rate is reduced from 5.9×10-3 to 1.3×10-3 mm3/m after incorporating 5% TiB2. Friction coefficient and worn surface analysis indicate that there is a change in the wear mechanism in the initial stage of wear test after introducing in situ TiB2 particles into the matrix.展开更多
In order to deal with the disadvantages of excessive grinding and non-uniformity in finished particle under high-pressure grinding rolls (HPGR) finished grinding system, four aspects were investigated, including eva...In order to deal with the disadvantages of excessive grinding and non-uniformity in finished particle under high-pressure grinding rolls (HPGR) finished grinding system, four aspects were investigated, including evaluating indicators, effects of operating factors, effect of particle uniformity on the flotation and formation mechanism of particle uniformity. Experiment of HPGR finished grinding system, cationic reverse flotation experiment and simulation test of particle bed comminution under the condition of quasi-static were carried out. Theoretical analyses indicated that both of uniformity coefficient and average particle size should be included in the uniformity analysis of the mineral particles. The results show that the effect of circulation fan impeller speed on particle uniformity is the most evident, HPGR working pressure and roll gap are second and HPGR roller speed is the last. Average particle size has a more obvious effect on the grade of flotation concentrate while uniformity coefficient has a more obvious effect on the flotation recovery. Considering the two aspects of grade and recovery, the optimal uniformity coefficient for flotation is 1.1-1.2 and the optimal average particle size for flotation is 50-55 μm. The operating factors which promote the shielding effect and compact effect in the HPGR finished grinding system should be strengthened based on the uniformity of particles.展开更多
基金Projects(51071035,51274054,51375070)supported by the National Natural Science Foundation of ChinaProject(313011)supported by the Key Project of Ministry of Education of China
文摘Zn-Al-Cu-TiB2(ZA27-TiB2) in situ composites were fabricated via reactions between molten aluminum and mixed halide salts(K2TiF6 and KBF4) at temperature of 875 °C. The microstructure, mechanical properties and wear behavior of the composites were investigated. Microstructure analysis shows that fine and clean TiB2 particles distribute uniformly through the matrix. The mechanical properties of the composites increase with the increase in TiB2 content. As TiB2 content increases to 5%(mass fraction), an improvement of HB 18 in hardness and 49 MPa in ultimate tensile strength(UTS) is achieved. The overall results reveal that the composites possess low friction coefficients and the wear rate is reduced from 5.9×10-3 to 1.3×10-3 mm3/m after incorporating 5% TiB2. Friction coefficient and worn surface analysis indicate that there is a change in the wear mechanism in the initial stage of wear test after introducing in situ TiB2 particles into the matrix.
基金Project(2013EG132088)supported by Special Program for Research Institutes of the Ministry of Science and Technology,ChinaProject(12010402c187)supported by Key Science and Technology Program of Anhui Province,China
文摘In order to deal with the disadvantages of excessive grinding and non-uniformity in finished particle under high-pressure grinding rolls (HPGR) finished grinding system, four aspects were investigated, including evaluating indicators, effects of operating factors, effect of particle uniformity on the flotation and formation mechanism of particle uniformity. Experiment of HPGR finished grinding system, cationic reverse flotation experiment and simulation test of particle bed comminution under the condition of quasi-static were carried out. Theoretical analyses indicated that both of uniformity coefficient and average particle size should be included in the uniformity analysis of the mineral particles. The results show that the effect of circulation fan impeller speed on particle uniformity is the most evident, HPGR working pressure and roll gap are second and HPGR roller speed is the last. Average particle size has a more obvious effect on the grade of flotation concentrate while uniformity coefficient has a more obvious effect on the flotation recovery. Considering the two aspects of grade and recovery, the optimal uniformity coefficient for flotation is 1.1-1.2 and the optimal average particle size for flotation is 50-55 μm. The operating factors which promote the shielding effect and compact effect in the HPGR finished grinding system should be strengthened based on the uniformity of particles.