本文通过对某硫化铜镍矿的矿石性质调查发现,随着矿石深度开采,矿石中铜镍品位的变化明显,铜镍比由原来的0.64提升到现在的0.9左右。随着铜镍比的增加,一段粗精矿的铜镍品位呈现下降趋势,对一段粗选精矿进行单体解离度分析发现铜镍矿物...本文通过对某硫化铜镍矿的矿石性质调查发现,随着矿石深度开采,矿石中铜镍品位的变化明显,铜镍比由原来的0.64提升到现在的0.9左右。随着铜镍比的增加,一段粗精矿的铜镍品位呈现下降趋势,对一段粗选精矿进行单体解离度分析发现铜镍矿物的单体解离度不够是造成精矿品位降低的主要原因。因此,对一段粗精矿进行磨矿细度、药剂添加等工艺条件的小型试验研究,试验结果表明:(1)相对于其他细度条件,在粗精矿再磨后,细度为-0.043 mm/ 80%和添加丁黄药20 g/t条件下,产生的铜镍精矿的产率、铜镍品位和回收率较高;(2)在粗精矿再磨后不添加捕收剂条件下,随着细度的增加,得到的铜镍精矿产率降低,镍品位和回收率也降低,原因可能是由于磨矿过程中有用矿物表面发生脱药所致;(3)闭路试验结果表明:相对于粗精矿不再磨(细度-0.043 mm /69%),在粗精矿再磨后(细度-0.043 mm /80%)和再磨后添加丁黄药20 g/t条件下,产生的精矿产率提高0.64个百分点,镍品位和回收率分别提高0.63个百分点和4.61个百分点,铜品位和回收率分别提高0.57个百分点和5.54个百分点。通过粗精矿再磨工艺工业应用实践可知:相对于应用前,产生的精矿镍品位和回收率分别提高了0.81个百分点和2.94个百分点,铜品位和回收率分别提高了0.30个百分点和5.85个百分点,同时,精矿中氧化镁含量满足冶炼厂对产品的要求。展开更多
A systematic investigation on the effect of milling time on carbothermic reduction of ilmenite was carried out by a combination of thermal analysis, X-ray diffraction(XRD), scanning electron microscopy(SEM) and pa...A systematic investigation on the effect of milling time on carbothermic reduction of ilmenite was carried out by a combination of thermal analysis, X-ray diffraction(XRD), scanning electron microscopy(SEM) and particle size analysis. It was shown that the graphite crystalline structure was easily destroyed along the(002) crystal plane during milling process. The particle size of ilmenite/graphite mixture was largely decreased and a fully mixed composite structure was obtained after milling for 4 h at high milling intensity. Milling exerts positive effect on the decreasing temperatures of ilmenite reduction and gradual deoxidizing of titanium oxides was completed.展开更多
Defibrator is a very important machine in the wood industry for producing fiberboard. The refiner plates are the key parts of defibrator that directly act with the wood, and broken easily. The working life of the refi...Defibrator is a very important machine in the wood industry for producing fiberboard. The refiner plates are the key parts of defibrator that directly act with the wood, and broken easily. The working life of the refiner plates is of significance to the wood industry. It may affect refining quality, production efficiency, and power consumption. In this paper, the abrasion resistance of the refiner plate made of different materials, the stainless steels and high chromium cast irons, were tested and compared. The results showed that abrasion resistance of refiner plate made of high chromium cast irons was better than that of the stainless steel materials. Although the two kinds of materials have the same compositions, their abrasion resistances have ap-parent difference. The main reason is that the material microstructures have very important effects on their performance. The refiner plates made of developed high chromium cast irons don抰 demand the complex heat treatment. This can simplify the producing process, save the cost of production, decrease labor strength, and increase the production efficiency.展开更多
Magnetite concentrate was recovered from ferrous sulphate by co-precipitation and magnetic separation. In co-precipitation process, the effects of reaction conditions on iron recovery were studied, and the optimal rea...Magnetite concentrate was recovered from ferrous sulphate by co-precipitation and magnetic separation. In co-precipitation process, the effects of reaction conditions on iron recovery were studied, and the optimal reaction parameters are proposed as follows: n(CaO)/n(Fe2+) 1.4:1, reaction temperature 80 ℃, ferrous ion concentration 0.4 mol/L, and the final mole ratio of Fe3+ to FJ+ in the reaction solution 1.9-2.1. In magnetic separation process, the effects of milling time and magnetic induction intensity on iron recovery were investigated. Wet milling played an important part in breaking the encapsulated magnetic phases. The results showed that the mixed product was wet-milled for 20 min before magnetic separation, the grade and recovery rate of iron in magnetite concentrate were increased from 51.41% and 84.15% to 62.05% and 85.35%, respectively.展开更多
The investigation was carried out on the technical problems of finishing the inner surface of elbow parts and the action mechanism of particles in elbow precision machining by abrasive flow.This work was analyzed and ...The investigation was carried out on the technical problems of finishing the inner surface of elbow parts and the action mechanism of particles in elbow precision machining by abrasive flow.This work was analyzed and researched by combining theory,numerical and experimental methods.The direct simulation Monte Carlo(DSMC)method and the finite element analysis method were combined to reveal the random collision of particles during the precision machining of abrasive flow.Under different inlet velocity,volume fraction and abrasive particle size,the dynamic pressure and turbulence flow energy of abrasive flow in elbow were analyzed,and the machining mechanism of particles on the wall and the influence of different machining parameters on the precision machining quality of abrasive flow were obtained.The test results show the order of the influence of different parameters on the quality of abrasive flow precision machining and establish the optimal process parameters.The results of the surface morphology before and after the precision machining of the inner surface of the elbow are discussed,and the surface roughness Ra value is reduced from 1.125μm to 0.295μm after the precision machining of the abrasive flow.The application of DSMC method provides special insights for the development of abrasive flow technology.展开更多
Cutting parameters were evaluated and optimized based on multiple performance characteristics including tool wear and size error of drilled hole. Taguchi's L27, 3-level, 4-factor orthogonal array was used for the tes...Cutting parameters were evaluated and optimized based on multiple performance characteristics including tool wear and size error of drilled hole. Taguchi's L27, 3-level, 4-factor orthogonal array was used for the tests. It is shown that generally abrasive wear and built up edge (BUE) formation were seen in the tool wear, and the comer wear was also of major importance. Flank wear of the cutting tool was found to be mostly dependent upon particle mass fraction, followed by feed rate, drill hardness and spindle speed, respectively. Among the tools used, TiAlN coated carbide drills showed the best performance with regard to the tool wear as well as hole size. Grey relational analysis indicated that drill material was the more influential parameter than feed rate and spindle speed. The results revealed that optimal combination of the drilling parameters could be used to obtain both minimum tool wear and diametral error.展开更多
文摘本文通过对某硫化铜镍矿的矿石性质调查发现,随着矿石深度开采,矿石中铜镍品位的变化明显,铜镍比由原来的0.64提升到现在的0.9左右。随着铜镍比的增加,一段粗精矿的铜镍品位呈现下降趋势,对一段粗选精矿进行单体解离度分析发现铜镍矿物的单体解离度不够是造成精矿品位降低的主要原因。因此,对一段粗精矿进行磨矿细度、药剂添加等工艺条件的小型试验研究,试验结果表明:(1)相对于其他细度条件,在粗精矿再磨后,细度为-0.043 mm/ 80%和添加丁黄药20 g/t条件下,产生的铜镍精矿的产率、铜镍品位和回收率较高;(2)在粗精矿再磨后不添加捕收剂条件下,随着细度的增加,得到的铜镍精矿产率降低,镍品位和回收率也降低,原因可能是由于磨矿过程中有用矿物表面发生脱药所致;(3)闭路试验结果表明:相对于粗精矿不再磨(细度-0.043 mm /69%),在粗精矿再磨后(细度-0.043 mm /80%)和再磨后添加丁黄药20 g/t条件下,产生的精矿产率提高0.64个百分点,镍品位和回收率分别提高0.63个百分点和4.61个百分点,铜品位和回收率分别提高0.57个百分点和5.54个百分点。通过粗精矿再磨工艺工业应用实践可知:相对于应用前,产生的精矿镍品位和回收率分别提高了0.81个百分点和2.94个百分点,铜品位和回收率分别提高了0.30个百分点和5.85个百分点,同时,精矿中氧化镁含量满足冶炼厂对产品的要求。
基金Project(2014JY0132)supported by the Program for Application Basic Research of Sichuan ProvinceChina+5 种基金Projects(2013CY-G-72014CY-G-26-12015CY-G-18)supported by the Technology Research Program of Panzhihua CityChinaProject(2015TX-11)supported by the Innovative Project of Panzhihua CityChina
文摘A systematic investigation on the effect of milling time on carbothermic reduction of ilmenite was carried out by a combination of thermal analysis, X-ray diffraction(XRD), scanning electron microscopy(SEM) and particle size analysis. It was shown that the graphite crystalline structure was easily destroyed along the(002) crystal plane during milling process. The particle size of ilmenite/graphite mixture was largely decreased and a fully mixed composite structure was obtained after milling for 4 h at high milling intensity. Milling exerts positive effect on the decreasing temperatures of ilmenite reduction and gradual deoxidizing of titanium oxides was completed.
文摘Defibrator is a very important machine in the wood industry for producing fiberboard. The refiner plates are the key parts of defibrator that directly act with the wood, and broken easily. The working life of the refiner plates is of significance to the wood industry. It may affect refining quality, production efficiency, and power consumption. In this paper, the abrasion resistance of the refiner plate made of different materials, the stainless steels and high chromium cast irons, were tested and compared. The results showed that abrasion resistance of refiner plate made of high chromium cast irons was better than that of the stainless steel materials. Although the two kinds of materials have the same compositions, their abrasion resistances have ap-parent difference. The main reason is that the material microstructures have very important effects on their performance. The refiner plates made of developed high chromium cast irons don抰 demand the complex heat treatment. This can simplify the producing process, save the cost of production, decrease labor strength, and increase the production efficiency.
基金Project(2013A090100013)supported by the Special Project on the Integration of Industry,Education and Research of Guangdong Province,ChinaProject(201407300993)supported by the High Technology Research and Development Program of Xinjiang Uygur Autonomous Region,China
文摘Magnetite concentrate was recovered from ferrous sulphate by co-precipitation and magnetic separation. In co-precipitation process, the effects of reaction conditions on iron recovery were studied, and the optimal reaction parameters are proposed as follows: n(CaO)/n(Fe2+) 1.4:1, reaction temperature 80 ℃, ferrous ion concentration 0.4 mol/L, and the final mole ratio of Fe3+ to FJ+ in the reaction solution 1.9-2.1. In magnetic separation process, the effects of milling time and magnetic induction intensity on iron recovery were investigated. Wet milling played an important part in breaking the encapsulated magnetic phases. The results showed that the mixed product was wet-milled for 20 min before magnetic separation, the grade and recovery rate of iron in magnetite concentrate were increased from 51.41% and 84.15% to 62.05% and 85.35%, respectively.
基金Projects(51206011,U1937201)supported by the National Natural Science Foundation of ChinaProject(20200301040RQ)supported by the Science and Technology Development Program of Jilin Province,China+1 种基金Project(JJKH20190541KJ)supported by the Education Department of Jilin Province,ChinaProject(18DY017)supported by Changchun Science and Technology Program of Changchun City,China。
文摘The investigation was carried out on the technical problems of finishing the inner surface of elbow parts and the action mechanism of particles in elbow precision machining by abrasive flow.This work was analyzed and researched by combining theory,numerical and experimental methods.The direct simulation Monte Carlo(DSMC)method and the finite element analysis method were combined to reveal the random collision of particles during the precision machining of abrasive flow.Under different inlet velocity,volume fraction and abrasive particle size,the dynamic pressure and turbulence flow energy of abrasive flow in elbow were analyzed,and the machining mechanism of particles on the wall and the influence of different machining parameters on the precision machining quality of abrasive flow were obtained.The test results show the order of the influence of different parameters on the quality of abrasive flow precision machining and establish the optimal process parameters.The results of the surface morphology before and after the precision machining of the inner surface of the elbow are discussed,and the surface roughness Ra value is reduced from 1.125μm to 0.295μm after the precision machining of the abrasive flow.The application of DSMC method provides special insights for the development of abrasive flow technology.
文摘Cutting parameters were evaluated and optimized based on multiple performance characteristics including tool wear and size error of drilled hole. Taguchi's L27, 3-level, 4-factor orthogonal array was used for the tests. It is shown that generally abrasive wear and built up edge (BUE) formation were seen in the tool wear, and the comer wear was also of major importance. Flank wear of the cutting tool was found to be mostly dependent upon particle mass fraction, followed by feed rate, drill hardness and spindle speed, respectively. Among the tools used, TiAlN coated carbide drills showed the best performance with regard to the tool wear as well as hole size. Grey relational analysis indicated that drill material was the more influential parameter than feed rate and spindle speed. The results revealed that optimal combination of the drilling parameters could be used to obtain both minimum tool wear and diametral error.