In a rotary kiln process for phosphoric acid production,the reaction between gaseous phosphorus pentoxide(P_2O_5)and phosphate ore and silica contained in feed balls(the so-called P_2O_5"absorption")not only...In a rotary kiln process for phosphoric acid production,the reaction between gaseous phosphorus pentoxide(P_2O_5)and phosphate ore and silica contained in feed balls(the so-called P_2O_5"absorption")not only reduces phosphorous recovery but also generates a large amount of low melting-point side products.The products may give rise to formation of kiln ring,which interferes with kiln operation performance.In this study,the reactions of gaseous P_2O_5with solid calcium phosphate(Ca_3(PO_4)_2),silica(SiO_2)and their mixture,respectively,were investigated via combined chemical analysis and various characterizations comprised of X-ray diffraction(XRD),Fourier-transform infrared(FT-IR)spectroscopy,thermogravimetric analysis and differential scanning calorimeter(TG&DSC),and scanning electron microscopy and energy dispersive spectrometer(SEM&EDS).Attentions were focused on apparent morphology,phase transformation and thermal stability of the products of the P_2O_5"absorption"at different temperatures.The results show that the temperature significantly affected the"absorption".The reaction between pure Ca_3(PO_4)_2 and P_2O_5 occurred at 500°C.Calcium metaphosphate(Ca(PO_3)_2)was the primary product at the temperatures≤900°C with its melting point≤900°C while calcium pyrophosphate(Ca_2P_2O_7)was obtained over 1000°C,which has a melting point≤1200°C.The"absorption"by pure SiO_2 started at 800°C and the most significant reaction occurred at 1000°C with formation of silicon pyrophosphate(SiP_2O_7)product of melting point≤1000°C.Using mixed Ca_3(PO_4)_2and SiO_2as raw material,the"absorption"by Ca_3(PO_4)_2 was enhanced due to existence of silica.At 600–700°C,silica was inert to P_2O_5and thus formed a porous structure in the raw material,which accelerated diffusion of gaseous P_2O_5inside the mixture.At higher temperatures,the combined"absorption"by calcium phosphate and reaction between silicon dioxide and the"absorption"product calcium pyrophosphate,reinforced the"absorption"by the mixture.Besides,it was found that both Ca(PO_3)_2and SiP_2O_7were unstable at high temperatures and would decompose to Ca_2P_2O_7and SiO_2,respectively,at over 1000°C and 1100°C with the release of gaseous P_2O_5at the same time.展开更多
In order to compare the differences between variations of phosphate ore flotation collectors prepared by hogwash oils, JZQ-F collectors were prepared by the hydrolysis method using four types of hogwash oils from diff...In order to compare the differences between variations of phosphate ore flotation collectors prepared by hogwash oils, JZQ-F collectors were prepared by the hydrolysis method using four types of hogwash oils from different regions in China. The components of the hogwash oils were determined using Fourier transform infrared spectroscopy(FIIR) spectra analysis, while the components of the JZQ-F were determined through gas chromatography–mass spectrometry(GC–MS). The flotation effects of the JZQ-F collectors were investigated by flotation experiments and the adsorption characteristics were determined through the quartz crystal microbalance(QCM-D). Results show that the JZQ-F collector from the Ordos area has 27.43% unsaturated fatty acids. JZQ-F collectors from Beijing, Qingdao, and Dongguan areas contain over 62% of unsaturated fatty acids, which can acquire phosphorous concentrates with a the grade of P_2O_5 above 31.96% and the recovery higher than 91.52%. These three collectors have a larger adsorption capacity, faster adsorption rate, and stronger adsorption structure on apatite surface, which contributed to a good adsorption performance and a favorable flotation effect.展开更多
A packed flotation column, which is packed with multiple board ripple packings, was described. Based on comprehensive steady state models, chemical reactor developed previously in chemical engineering subjects, have b...A packed flotation column, which is packed with multiple board ripple packings, was described. Based on comprehensive steady state models, chemical reactor developed previously in chemical engineering subjects, have been extended to packed flotation column for mineral separation. The experimental results verify that tanks in series model is better than axially dispersed plug flow model to describe flow pattern in the collection zone of column by RTD (residence time distribution), and the error of experimental data and calculated data of both models are 0.07% ～ 0.1% and 0.18% ～ 0.45% respectively. And, RTD of gas phase was also considered, results also show that gas in the whole column appears plug flow. The cleaning process through adding wash water in froth zone of column was described, and the effect of superficial air velocity and superficial wash water velocity on the cleaning action of froth zone were discussed. Flotation experiment for single column was conducted for phosphate ores. The recovery for P 2O 5 was 85.8%, and the grade was 26.8%.展开更多
基金Suported by the breeding programs of Sichuan University(SCU2015C002)
文摘In a rotary kiln process for phosphoric acid production,the reaction between gaseous phosphorus pentoxide(P_2O_5)and phosphate ore and silica contained in feed balls(the so-called P_2O_5"absorption")not only reduces phosphorous recovery but also generates a large amount of low melting-point side products.The products may give rise to formation of kiln ring,which interferes with kiln operation performance.In this study,the reactions of gaseous P_2O_5with solid calcium phosphate(Ca_3(PO_4)_2),silica(SiO_2)and their mixture,respectively,were investigated via combined chemical analysis and various characterizations comprised of X-ray diffraction(XRD),Fourier-transform infrared(FT-IR)spectroscopy,thermogravimetric analysis and differential scanning calorimeter(TG&DSC),and scanning electron microscopy and energy dispersive spectrometer(SEM&EDS).Attentions were focused on apparent morphology,phase transformation and thermal stability of the products of the P_2O_5"absorption"at different temperatures.The results show that the temperature significantly affected the"absorption".The reaction between pure Ca_3(PO_4)_2 and P_2O_5 occurred at 500°C.Calcium metaphosphate(Ca(PO_3)_2)was the primary product at the temperatures≤900°C with its melting point≤900°C while calcium pyrophosphate(Ca_2P_2O_7)was obtained over 1000°C,which has a melting point≤1200°C.The"absorption"by pure SiO_2 started at 800°C and the most significant reaction occurred at 1000°C with formation of silicon pyrophosphate(SiP_2O_7)product of melting point≤1000°C.Using mixed Ca_3(PO_4)_2and SiO_2as raw material,the"absorption"by Ca_3(PO_4)_2 was enhanced due to existence of silica.At 600–700°C,silica was inert to P_2O_5and thus formed a porous structure in the raw material,which accelerated diffusion of gaseous P_2O_5inside the mixture.At higher temperatures,the combined"absorption"by calcium phosphate and reaction between silicon dioxide and the"absorption"product calcium pyrophosphate,reinforced the"absorption"by the mixture.Besides,it was found that both Ca(PO_3)_2and SiP_2O_7were unstable at high temperatures and would decompose to Ca_2P_2O_7and SiO_2,respectively,at over 1000°C and 1100°C with the release of gaseous P_2O_5at the same time.
文摘In order to compare the differences between variations of phosphate ore flotation collectors prepared by hogwash oils, JZQ-F collectors were prepared by the hydrolysis method using four types of hogwash oils from different regions in China. The components of the hogwash oils were determined using Fourier transform infrared spectroscopy(FIIR) spectra analysis, while the components of the JZQ-F were determined through gas chromatography–mass spectrometry(GC–MS). The flotation effects of the JZQ-F collectors were investigated by flotation experiments and the adsorption characteristics were determined through the quartz crystal microbalance(QCM-D). Results show that the JZQ-F collector from the Ordos area has 27.43% unsaturated fatty acids. JZQ-F collectors from Beijing, Qingdao, and Dongguan areas contain over 62% of unsaturated fatty acids, which can acquire phosphorous concentrates with a the grade of P_2O_5 above 31.96% and the recovery higher than 91.52%. These three collectors have a larger adsorption capacity, faster adsorption rate, and stronger adsorption structure on apatite surface, which contributed to a good adsorption performance and a favorable flotation effect.
文摘A packed flotation column, which is packed with multiple board ripple packings, was described. Based on comprehensive steady state models, chemical reactor developed previously in chemical engineering subjects, have been extended to packed flotation column for mineral separation. The experimental results verify that tanks in series model is better than axially dispersed plug flow model to describe flow pattern in the collection zone of column by RTD (residence time distribution), and the error of experimental data and calculated data of both models are 0.07% ～ 0.1% and 0.18% ～ 0.45% respectively. And, RTD of gas phase was also considered, results also show that gas in the whole column appears plug flow. The cleaning process through adding wash water in froth zone of column was described, and the effect of superficial air velocity and superficial wash water velocity on the cleaning action of froth zone were discussed. Flotation experiment for single column was conducted for phosphate ores. The recovery for P 2O 5 was 85.8%, and the grade was 26.8%.
