The cutting forces during end milling process by using Genetic Algorithm are investigated in this paper. However, automated CNC (computer numerical control) programming by milling machine is intended to use for spec...The cutting forces during end milling process by using Genetic Algorithm are investigated in this paper. However, automated CNC (computer numerical control) programming by milling machine is intended to use for special required conditions of programming of tool path length, and analysis of cutting force and optimization of main parameters are presented. Some effective simplification of automated programming is done for cutting force. The cutting force is modelled and analyzed into mathematical simulations in order to optimize the main cutting parameters, also in this case tool path length, it is get as free trajectory. Optimization is carried out by using the Matlab/Genetic Algorithm method that excessively reduce the time and to optimize the main cutting parameters of machining. The number of experiments, measurements and results of cutting force (F~), are presented in 3D as well as in tables. In order to verify the accuracy of the 3 D simulation with optimization method, the results are compared in experimental and theoretical way. In other word, these results indicate directly that the optimized parameters are capable of machining the workpiece. Achieved results that are presented in this paper may in general help the new researcher as well as manufacturing industries of metal cutting.展开更多
When using MQL as a cooling technique, many parameters have to be adjusted. The Taguchi method was used in this study to investigate the cutting characteristics of face milling of titanium alloys using PVD-coated inse...When using MQL as a cooling technique, many parameters have to be adjusted. The Taguchi method was used in this study to investigate the cutting characteristics of face milling of titanium alloys using PVD-coated inserts. To find the optimal volume removed and surface roughness, an orthogonal array, the signal-to-noise (S/N) ratio and the analysis of variance (ANOVA) were employed. The optimum cutting parameters was obtained. Throughout this study, it was found that the feed rate is the most influencing cutting parameter in the face milling of titanium alloys.展开更多
文摘The cutting forces during end milling process by using Genetic Algorithm are investigated in this paper. However, automated CNC (computer numerical control) programming by milling machine is intended to use for special required conditions of programming of tool path length, and analysis of cutting force and optimization of main parameters are presented. Some effective simplification of automated programming is done for cutting force. The cutting force is modelled and analyzed into mathematical simulations in order to optimize the main cutting parameters, also in this case tool path length, it is get as free trajectory. Optimization is carried out by using the Matlab/Genetic Algorithm method that excessively reduce the time and to optimize the main cutting parameters of machining. The number of experiments, measurements and results of cutting force (F~), are presented in 3D as well as in tables. In order to verify the accuracy of the 3 D simulation with optimization method, the results are compared in experimental and theoretical way. In other word, these results indicate directly that the optimized parameters are capable of machining the workpiece. Achieved results that are presented in this paper may in general help the new researcher as well as manufacturing industries of metal cutting.
文摘When using MQL as a cooling technique, many parameters have to be adjusted. The Taguchi method was used in this study to investigate the cutting characteristics of face milling of titanium alloys using PVD-coated inserts. To find the optimal volume removed and surface roughness, an orthogonal array, the signal-to-noise (S/N) ratio and the analysis of variance (ANOVA) were employed. The optimum cutting parameters was obtained. Throughout this study, it was found that the feed rate is the most influencing cutting parameter in the face milling of titanium alloys.