A customized combined methodology based on both 2D CFD (computational fluid dynamics) and lumped parameters numerical modeling, useful for simulating the hydraulic behavior of orbit annular machines, has been develo...A customized combined methodology based on both 2D CFD (computational fluid dynamics) and lumped parameters numerical modeling, useful for simulating the hydraulic behavior of orbit annular machines, has been developed and here presented. More in details, the predictive capabilities of this CAE (computer-aided engineering) tool can be applied for the study of both roller and gerotor architectures and considering both pumping and motoring operating mode. First of all, an in-house developed 2D CFD methodology, based on the integration of the stationary form of the Reynolds equation for the determination of the pressure distribution inside the lateral clearances bounded by the sides of the stator-rotor group and the valve plate, as well as the internal manifold surface, is firstly presented and applied. The same computational procedure has been also involved for the investigation of the leakages through the clearance between the valve plate and the balancing ring. After that, a lumped and distributed parameters numerical model has been involved for the simulation of a typical orbit roller motor operation. In this case, particular care has been devoted to the modeling of the axial leakage clearances, adopting analytical interpolation functions deducted from the numerical results calculated applying the previously described 2D CFD methodology. Finally, the whole CAE approach has been validated by means of a comprehensive numerical versus experimental comparison, obtaining a general good accordance for the overall operating field of this particular type of hydraulic unit.展开更多
An accurate prediction of flows using CFD depends on a large number of factors. In addition to discretizing the flow region, the correct definition of boundary or initial conditions and the choice of suitable numerica...An accurate prediction of flows using CFD depends on a large number of factors. In addition to discretizing the flow region, the correct definition of boundary or initial conditions and the choice of suitable numerical methods, the applied turbulence model influences the results of the flow simulation to a great extent. Therefore, a validation of the results with the experimental data is of great importance for a correct selection of a turbulence model. It is the scope of this paper to assess different turbulence models for the simulation of pipe flows. The calculation results of pipe flows through a combination of 90~ elbows and a 1/3 segmental orifice are compared with experimental measurement results. This has the advantage that the suitability of the turbulence models for simulating both shear and swirl flows can be investigated. Thus, the k-ω, k-ε model and the Launder Reece Rodi Reynolds stress model are compared with each other and experimental results. Furthermore, this investigation is extended through including a much more c detached-eddy simulation. This model provides better prediction of the flow by resolving the large eddies and modeling the small ones. The experimental results originate from LDV measurements over the entire pipe cross-section. This measuring method provides velocity vectors over the measured surface.展开更多
文摘A customized combined methodology based on both 2D CFD (computational fluid dynamics) and lumped parameters numerical modeling, useful for simulating the hydraulic behavior of orbit annular machines, has been developed and here presented. More in details, the predictive capabilities of this CAE (computer-aided engineering) tool can be applied for the study of both roller and gerotor architectures and considering both pumping and motoring operating mode. First of all, an in-house developed 2D CFD methodology, based on the integration of the stationary form of the Reynolds equation for the determination of the pressure distribution inside the lateral clearances bounded by the sides of the stator-rotor group and the valve plate, as well as the internal manifold surface, is firstly presented and applied. The same computational procedure has been also involved for the investigation of the leakages through the clearance between the valve plate and the balancing ring. After that, a lumped and distributed parameters numerical model has been involved for the simulation of a typical orbit roller motor operation. In this case, particular care has been devoted to the modeling of the axial leakage clearances, adopting analytical interpolation functions deducted from the numerical results calculated applying the previously described 2D CFD methodology. Finally, the whole CAE approach has been validated by means of a comprehensive numerical versus experimental comparison, obtaining a general good accordance for the overall operating field of this particular type of hydraulic unit.
文摘An accurate prediction of flows using CFD depends on a large number of factors. In addition to discretizing the flow region, the correct definition of boundary or initial conditions and the choice of suitable numerical methods, the applied turbulence model influences the results of the flow simulation to a great extent. Therefore, a validation of the results with the experimental data is of great importance for a correct selection of a turbulence model. It is the scope of this paper to assess different turbulence models for the simulation of pipe flows. The calculation results of pipe flows through a combination of 90~ elbows and a 1/3 segmental orifice are compared with experimental measurement results. This has the advantage that the suitability of the turbulence models for simulating both shear and swirl flows can be investigated. Thus, the k-ω, k-ε model and the Launder Reece Rodi Reynolds stress model are compared with each other and experimental results. Furthermore, this investigation is extended through including a much more c detached-eddy simulation. This model provides better prediction of the flow by resolving the large eddies and modeling the small ones. The experimental results originate from LDV measurements over the entire pipe cross-section. This measuring method provides velocity vectors over the measured surface.