Casting-cold extrusion technology was presented to fabricate alttminum/copper clad composite, and copper tubes with different sketch sections were designed. The technology of aluminum/copper clad composite fabricated ...Casting-cold extrusion technology was presented to fabricate alttminum/copper clad composite, and copper tubes with different sketch sections were designed. The technology of aluminum/copper clad composite fabricated by casting-cold extrusion was simulated by DEFORM software using tubes with four arc grooves. The stress and strain in different deformation zones were analyzed. The groove size reduces gradually and the groove shape drives to triangle during the extrusion procedure. The maximum values of equivalent effective stress and radial stress appear in groove zones, and the maximum equivalent effective strain firstly is obtained also in groove zones. The grain size in groove zones is less than that in other zones. The experimental results are consistent with simulation results, which prove that the copper tubes with sketch section are favorable to the metallurgy bond of boundary interface between aluminum and copper.展开更多
The heat losses density in power electronics products follows an ever increasing trend. Nowadays they reach 200 W/cmz at chip level and 50 W/cm2 at heatsink base level. Water cooling is the most effective cooling meth...The heat losses density in power electronics products follows an ever increasing trend. Nowadays they reach 200 W/cmz at chip level and 50 W/cm2 at heatsink base level. Water cooling is the most effective cooling method but unfortunately water is often undesired due to high voltages or costumer requirements. Two-phase cooling is a promising technology for electronics cooling. It allows using dielectric fluids in passive systems and still benefits from very high heat transfer coefficients. Thermosyphons are a particularly interesting technology in the field of power electronics because it is entirely passive and a simple equipment. ABB has developed a compact thermosyphon heat exchanger based on automotive technology, which uses numerous multi-port extruded tubes with capillary sized channels disposed in parallel and brazed to a heated base plate in order to achieve the desired compactness. The experimental performances of this novel power electronics cooling system are presented with R134a as a working fluid. The influence of several parameters on the performances was studied experimentally: coolant flow rate, coolant temperature, heat load and fluid filling.展开更多
Evaporative cooling is a widely used air cooling technique. In this method, evaporation of a liquid in the surrounding air cools the air in contact with it. In the current investigation, numerical simulations are card...Evaporative cooling is a widely used air cooling technique. In this method, evaporation of a liquid in the surrounding air cools the air in contact with it. In the current investigation, numerical simulations are carded out to visualize the evaporation and dynamics of tiny water droplets of different diameters in a long air duct. The effect of initial droplet size on the temperature and relative humidity distribution of the air stream in the duct is investigated. Three different initial conditions of air are considered to verify the influence of ambient conditions. Droplet spray patterns are also analyzed to identify the suitable locations for the spray nozzles within the duct. The resuits obtained are displayed in a series of plots to provide a clear understanding of the evaporative cooling process as well as the droplet dynamics within the ducts.展开更多
A new-generation TMCP(NG-TMCP) with ultra fast cooling(UFC) as core technique was suggested instead of the conventional TMCP in which some problems are to be solved.And the ultra fast cooling technology has been succe...A new-generation TMCP(NG-TMCP) with ultra fast cooling(UFC) as core technique was suggested instead of the conventional TMCP in which some problems are to be solved.And the ultra fast cooling technology has been successfully applied to the plate rolling production in Shouqin Metal Materials Co.Ltd.Industrial trials are reported for the production of X70 pipeline steels(about 70000 t) under UFC conditions.Pipeline steels with reasonably good properties have been produced on an industrial scale.UFC can improve the temperature uniformity,the mechanical properties and the plate profile of X70 pipeline steel.The performance features of the trial plates can meet the standard of X70 pipeline steel.Spot test results have shown that the qualification rate of shape control,the performance and charpy impact properties for the trial plates are 95%,97% and 98%,respectively.The impact values of X70 pipeline steel at UFC mode exceed the standard requirements of X80 pipeline steel.The productivity is enhanced because cutting quantity of head and tail of the plate is reduced.The enhancement of control accuracy of the red back temperatures is favorable for industrial production of X70 pipeline steel.The reduced production of the steel-making has been industrially achieved,since a new composition was designed by reducing the vanadium content to less than 0.045 wt.%.展开更多
文摘Casting-cold extrusion technology was presented to fabricate alttminum/copper clad composite, and copper tubes with different sketch sections were designed. The technology of aluminum/copper clad composite fabricated by casting-cold extrusion was simulated by DEFORM software using tubes with four arc grooves. The stress and strain in different deformation zones were analyzed. The groove size reduces gradually and the groove shape drives to triangle during the extrusion procedure. The maximum values of equivalent effective stress and radial stress appear in groove zones, and the maximum equivalent effective strain firstly is obtained also in groove zones. The grain size in groove zones is less than that in other zones. The experimental results are consistent with simulation results, which prove that the copper tubes with sketch section are favorable to the metallurgy bond of boundary interface between aluminum and copper.
文摘The heat losses density in power electronics products follows an ever increasing trend. Nowadays they reach 200 W/cmz at chip level and 50 W/cm2 at heatsink base level. Water cooling is the most effective cooling method but unfortunately water is often undesired due to high voltages or costumer requirements. Two-phase cooling is a promising technology for electronics cooling. It allows using dielectric fluids in passive systems and still benefits from very high heat transfer coefficients. Thermosyphons are a particularly interesting technology in the field of power electronics because it is entirely passive and a simple equipment. ABB has developed a compact thermosyphon heat exchanger based on automotive technology, which uses numerous multi-port extruded tubes with capillary sized channels disposed in parallel and brazed to a heated base plate in order to achieve the desired compactness. The experimental performances of this novel power electronics cooling system are presented with R134a as a working fluid. The influence of several parameters on the performances was studied experimentally: coolant flow rate, coolant temperature, heat load and fluid filling.
基金supported by the Ministry of Education, Science Technology (MEST) and Korea Institute for Advancement of Technology (KIAT) through the Human Resource Training Project for Regional Innovation
文摘Evaporative cooling is a widely used air cooling technique. In this method, evaporation of a liquid in the surrounding air cools the air in contact with it. In the current investigation, numerical simulations are carded out to visualize the evaporation and dynamics of tiny water droplets of different diameters in a long air duct. The effect of initial droplet size on the temperature and relative humidity distribution of the air stream in the duct is investigated. Three different initial conditions of air are considered to verify the influence of ambient conditions. Droplet spray patterns are also analyzed to identify the suitable locations for the spray nozzles within the duct. The resuits obtained are displayed in a series of plots to provide a clear understanding of the evaporative cooling process as well as the droplet dynamics within the ducts.
基金supported by the National Basic Research Program of China ("973" Program) (Grant No. 2010CB630801)the National Natural Science Foundation of China (Grant No. 51104046)
文摘A new-generation TMCP(NG-TMCP) with ultra fast cooling(UFC) as core technique was suggested instead of the conventional TMCP in which some problems are to be solved.And the ultra fast cooling technology has been successfully applied to the plate rolling production in Shouqin Metal Materials Co.Ltd.Industrial trials are reported for the production of X70 pipeline steels(about 70000 t) under UFC conditions.Pipeline steels with reasonably good properties have been produced on an industrial scale.UFC can improve the temperature uniformity,the mechanical properties and the plate profile of X70 pipeline steel.The performance features of the trial plates can meet the standard of X70 pipeline steel.Spot test results have shown that the qualification rate of shape control,the performance and charpy impact properties for the trial plates are 95%,97% and 98%,respectively.The impact values of X70 pipeline steel at UFC mode exceed the standard requirements of X80 pipeline steel.The productivity is enhanced because cutting quantity of head and tail of the plate is reduced.The enhancement of control accuracy of the red back temperatures is favorable for industrial production of X70 pipeline steel.The reduced production of the steel-making has been industrially achieved,since a new composition was designed by reducing the vanadium content to less than 0.045 wt.%.