甘蔗渣(下称蔗渣)碎粒板生产在近30年来得到了发展,而且已成为完整的甘蔗糖业综合利用项目。蔗渣碎粒板生产的技术关键在于热压工艺,其合理性和科学性决定了产品的产量、质量和单位成本,而热压工艺的关键在于热压温度的选择。以往,蔗渣...甘蔗渣(下称蔗渣)碎粒板生产在近30年来得到了发展,而且已成为完整的甘蔗糖业综合利用项目。蔗渣碎粒板生产的技术关键在于热压工艺,其合理性和科学性决定了产品的产量、质量和单位成本,而热压工艺的关键在于热压温度的选择。以往,蔗渣经 S 型分选器一。展开更多
Effects of Cr3C2,VC and La2O3 additions on the WC grain morphology,hardness and toughness of WC-10Co alloys were investigated.To intensify the grain growth driving force,nano W and nano C,instead of the conventionally...Effects of Cr3C2,VC and La2O3 additions on the WC grain morphology,hardness and toughness of WC-10Co alloys were investigated.To intensify the grain growth driving force,nano W and nano C,instead of the conventionally used WC,were used as the starting materials.To obtain a three-dimensional WC grain morphology,the natural sinter skins of the alloys were observed directly by scanning electron microscopy.It is shown that the additions have a strong ability in regulating the WC grain morphological and grain size distribution characteristics and the combinations of hardness and toughness.Due to the formation of regular and homogeneous triangular platelet WC grains,WC-10Co-0.6Cr3C2-0.06La2O3 alloy shows an excellent combination of hardness and toughness.The morphological regulation mechanism,the relationship between the WC grain morphology and the properties were discussed.展开更多
Combining solid granule medium forming technology with ultrasonic vibration plastic forming technology, ultrasonic vibration granule medium forming (UGMF) technology was proposed. To reveal the effect of ultrasonic ...Combining solid granule medium forming technology with ultrasonic vibration plastic forming technology, ultrasonic vibration granule medium forming (UGMF) technology was proposed. To reveal the effect of ultrasonic vibration on flexible-die deep drawing, an ultrasonic vibration with a frequency of 20 kHz and a maximum output of 1.5 kW was on the solid granule medium deep drawing of AZ31B magnesium alloy sheet. The results revealed that ultrasonic vibration promotes the pressure transmission performance of the granule medium and the formability of the sheet. The forming load declines with the ultrasonic amplitude during the drawing process as a result of the combined influence of the "surface effect" and the "softening" of the "volume effect".展开更多
Certain non-metallic granules (NMG) were selected as the research object. It was proposed to conduct the volume compression experiments as well as those on the NMG physical properties at high stress levels. Then, no...Certain non-metallic granules (NMG) were selected as the research object. It was proposed to conduct the volume compression experiments as well as those on the NMG physical properties at high stress levels. Then, not only the volume compression ratio curve but also the extended Drucker-Prager linear model were obtained. In addition, through the friction strength tests, parameters of the Mohr-Coulomb model were gained, which proved in basic agreement with those of the extended Drucker-Prager linear model. Additionally, curves of the friction coefficients between the NMG and the sheet metal trader different pressures were also obtained. Based on the material performance experiments, numerical analysis in respect of flexible-die forming process with solid granule medium (SGM) was conducted. The die and device for experiments of solid granule medium forming (SGMF) on sheet metal were designed and manufactured. Typical parabolic parts were successfully trial-produced. The tests and simulation results show that the sheet formability is significantly improved for the extraordinary friction performance during interaction between the SGM and the sheet metal surface. The process control and die structure are simple, and the shaped work-pieces enjoy many advantages, such as satisfactory surface quality and favorable die fitability, which offers a brand-new method and means for processing and preparation of sheet metals.展开更多
The granule medium of discreteness is supposed to be continuous(Drucker-Prager model) in the existing finite element simulation analysis on the hot granule medium pressure forming(HGMF) process, so the granule med...The granule medium of discreteness is supposed to be continuous(Drucker-Prager model) in the existing finite element simulation analysis on the hot granule medium pressure forming(HGMF) process, so the granule medium may produce tensile stress in the process of pressure-transferring and flowing, which does not coincide with the reality. The analysis method, discrete element and finite element(DE-FE) coupling simulation, is proposed to solve the problem. The material parameters of simulation model are obtained by the pressure-transfer performance test of granule medium and the hot uniaxial tensile test of sheet metal. The DE-FE coupling simulation platform is established by adopting Visual Basic language. The features in the process that AA7075-T6 conical parts are formed by the HGMF process are analyzed and verified by the process test. The studies show that the results of DE-FE coupling simulation coincide well with the test results, which provides a new analysis method to solve the mechanics problem in the coupling of discrete and continuum.展开更多
Specimens cut from the cold-rolled commercially pure (CP) Ti sheet were treated by high density electropulsing (the maximum current density 7.22 kA/mm2, pulse period 110 las). The deformation behaviors of the CP T...Specimens cut from the cold-rolled commercially pure (CP) Ti sheet were treated by high density electropulsing (the maximum current density 7.22 kA/mm2, pulse period 110 las). The deformation behaviors of the CP Ti specimens at different states were determined by the uniaxial tensile test. The microstructure morphologies were observed by the optical microscopy. The results show that the electropulsing induced formation of f'me equal-axial grains and lamellar microstructures, which leads to the strength of the electropulsed CP Ti higher than that of the conventional annealed CP Ti. After electropulsing, the tensile strength and yield strength are increased by 100 MPa. And the electropulsed CP Ti has a good plasticity. The experimental results demonstrate that the electropulsing provides an effective approach to enhance the strength of cold-rolled CP Ti sheet and retain the required high ductility.展开更多
基金Project (51074189) supported by the National Natural Science Foundation of ChinaProject (20100162110001) supported by Research Fund for the Doctoral Program of Higher Education of ChinaProject (2011BAE09B02) supported by the National Science & Technology Special Foundation of China
文摘Effects of Cr3C2,VC and La2O3 additions on the WC grain morphology,hardness and toughness of WC-10Co alloys were investigated.To intensify the grain growth driving force,nano W and nano C,instead of the conventionally used WC,were used as the starting materials.To obtain a three-dimensional WC grain morphology,the natural sinter skins of the alloys were observed directly by scanning electron microscopy.It is shown that the additions have a strong ability in regulating the WC grain morphological and grain size distribution characteristics and the combinations of hardness and toughness.Due to the formation of regular and homogeneous triangular platelet WC grains,WC-10Co-0.6Cr3C2-0.06La2O3 alloy shows an excellent combination of hardness and toughness.The morphological regulation mechanism,the relationship between the WC grain morphology and the properties were discussed.
基金Projects(51305385,51305386)supported by the National Natural Science Foundation of ChinaProject(QN20131080)supported by the Science Research Youth Foundation of Hebei Province Universities,China
文摘Combining solid granule medium forming technology with ultrasonic vibration plastic forming technology, ultrasonic vibration granule medium forming (UGMF) technology was proposed. To reveal the effect of ultrasonic vibration on flexible-die deep drawing, an ultrasonic vibration with a frequency of 20 kHz and a maximum output of 1.5 kW was on the solid granule medium deep drawing of AZ31B magnesium alloy sheet. The results revealed that ultrasonic vibration promotes the pressure transmission performance of the granule medium and the formability of the sheet. The forming load declines with the ultrasonic amplitude during the drawing process as a result of the combined influence of the "surface effect" and the "softening" of the "volume effect".
基金Project(50775197)supported by the National Natural Science Foundation of China
文摘Certain non-metallic granules (NMG) were selected as the research object. It was proposed to conduct the volume compression experiments as well as those on the NMG physical properties at high stress levels. Then, not only the volume compression ratio curve but also the extended Drucker-Prager linear model were obtained. In addition, through the friction strength tests, parameters of the Mohr-Coulomb model were gained, which proved in basic agreement with those of the extended Drucker-Prager linear model. Additionally, curves of the friction coefficients between the NMG and the sheet metal trader different pressures were also obtained. Based on the material performance experiments, numerical analysis in respect of flexible-die forming process with solid granule medium (SGM) was conducted. The die and device for experiments of solid granule medium forming (SGMF) on sheet metal were designed and manufactured. Typical parabolic parts were successfully trial-produced. The tests and simulation results show that the sheet formability is significantly improved for the extraordinary friction performance during interaction between the SGM and the sheet metal surface. The process control and die structure are simple, and the shaped work-pieces enjoy many advantages, such as satisfactory surface quality and favorable die fitability, which offers a brand-new method and means for processing and preparation of sheet metals.
基金Projects(5130538651305385)supported by the National Natural Science Foundation of China+1 种基金Project(E2013203093)supported by the Natural Science Foundation of Hebei ProvinceChina
文摘The granule medium of discreteness is supposed to be continuous(Drucker-Prager model) in the existing finite element simulation analysis on the hot granule medium pressure forming(HGMF) process, so the granule medium may produce tensile stress in the process of pressure-transferring and flowing, which does not coincide with the reality. The analysis method, discrete element and finite element(DE-FE) coupling simulation, is proposed to solve the problem. The material parameters of simulation model are obtained by the pressure-transfer performance test of granule medium and the hot uniaxial tensile test of sheet metal. The DE-FE coupling simulation platform is established by adopting Visual Basic language. The features in the process that AA7075-T6 conical parts are formed by the HGMF process are analyzed and verified by the process test. The studies show that the results of DE-FE coupling simulation coincide well with the test results, which provides a new analysis method to solve the mechanics problem in the coupling of discrete and continuum.
基金Project (50875061) supported by the National Natural Science Foundation of China
文摘Specimens cut from the cold-rolled commercially pure (CP) Ti sheet were treated by high density electropulsing (the maximum current density 7.22 kA/mm2, pulse period 110 las). The deformation behaviors of the CP Ti specimens at different states were determined by the uniaxial tensile test. The microstructure morphologies were observed by the optical microscopy. The results show that the electropulsing induced formation of f'me equal-axial grains and lamellar microstructures, which leads to the strength of the electropulsed CP Ti higher than that of the conventional annealed CP Ti. After electropulsing, the tensile strength and yield strength are increased by 100 MPa. And the electropulsed CP Ti has a good plasticity. The experimental results demonstrate that the electropulsing provides an effective approach to enhance the strength of cold-rolled CP Ti sheet and retain the required high ductility.