八钢C高炉配加粒钢工业试验

对八钢C高炉配加粒钢工业试验进行了总结。在高炉炉料结构中适当配加粒钢,有利于提高高炉上部的金属化率,降低直接还原度,抑制焦炭熔损反应,保护焦炭的骨架作用,在不影响炼铁生产正常进行的同时,达到增产节焦效果。

八钢C高炉配加粒钢实践

为应对钢铁的寒冬期,实现八钢“低成本冶炼”验证在不同炉料结构及燃料条件下,高炉最终所能适应的最佳综合燃料消耗及最优炼铁成本.

Microstructure and mechanical properties of TiN/TiAlN multilayer coatings deposited by arc ion plating with separate targets

TiN/TiAlN multilayer coatings were prepared by arc ion plating with separate targets. In order to decrease the unfavorable macroparticles, a straight magnetized filter was used for the low melting aluminium target. The results show that the output plasmas of titanium target without filter and aluminium target with filter reach the substrate with the same order of magnitude. Meanwhile, the number of macropartieles in TiN/TiAlN multilayer coatings deposited with separate targets is only 1/10-1/3 of that deposited with alloy target reported in literature. Al atom addition may lead to the decrease of peak at （200） lattice plane and strengthening of peak at （111） and （220） lattice planes. The measured hardness of TiN/TiAlN multilayer coatings accords with the mixture principle and the maximum hardness is HV2495. The adhesion strength reaches 75 N.

Fabrication,microstructures and mechanical properties of ZrO_2 dispersion-strengthened Q345 steel

ZrO2 dispersion-strengthened Q345 steel with different ZrO2 contents（0%, 0.5% and 1.2%, mass fraction） was fabricated through combining middle frequency induction furnace melting and cored-wire injection technologies. The microstructure and fracture surface morphology of ZrO2 dispersion-strengthened Q345 steel in casting, normalizing and quenching states were observed using optical microscopy, scanning electron microscopy and transmission electron microscopy. Also, strengthening and fracture mechanisms of the alloys were analyzed. Results showed that the dispersed ZrO2 particles added into Q345 matrix significantly enhanced its strength, and the main strengthening mechanism was the formation of dislocation cells and pinning effect caused by the addition of ZrO2 particles. Apart from that, the hard martensite phase, grain refinement and high ZrO2 particles content also played important roles in strengthening effect. Furthermore, the nanoindentation was also performed to further reveal the strengthening effect and mechanism of dispersed ZrO2 particles in Q345 steel. Results showed that the hardness of ZrO2 dispersion-strengthened Q345 steel increased with the increase of ZrO2 content.

Impact wear behaviors of Hadfield manganese steel

Impact wear behaviors of Hadfield manganese steel at different impact angles were investigated. The results of impact wear tests show that there exists a critical impact load for Hadfield steel. The wear rate suddenly turns down after some impact cycles when the impact load is greater than the critical load. The critical impact load is smaller than 8.2 J in this research because the nano-sized austenitic grains embedded in amorphous delay the crack propagation in subsurface. From high resolution transmission electron microscope (HRTEM) examination of subsurface microstructure, it is found that a large amount of nano-sized grains embedded in bulk amorphous matrix are fully developed and no martensitic transformation occurs during the impact wear process. The analytical results of worn surface morphology and debris indicate that the initiation of crack, propagation and spalling are restricted in the amorphous phase, resulting in the size distribution of debris in nano-sizes, which is the reason why the wear rate of Hadfield steel is greatly decreased at high impact load.

Microstructure of aluminum/copper clad composite fabricated by casting-cold extrusion forming

An aluminum/copper clad composite was fabricated by the casting-cold extrusion forming technology and the microstructures of the products were observed and analyzed.It is found that aluminum grains at the interface are refined in the radial profiles of cone-shaped deformation zone,but the grains in the center maintain the original state and the grain size is non-uniform.A clear boundary presents between the refined area and center area.In contrast,the copper grains in the radial profiles have been significantly refined.In the center area of the copper,the grains are bigger than those at the boundary.On the surface of the deformable body,the grain size is the smallest,but with irregular grain morphology.After the product is entirely extruded,all the copper and aluminum grains are refined with small and uniform morphology.In the center area,the average diameter of aluminum grains is smaller than 5 μm,and the copper grain on the surface is about 10 μm.At the interface,the grain size is very small,with a good combination of copper and aluminum.The thickness of interface is in the range of 10-15 μm.Energy spectrum analysis shows that CuAl3 phase presents at the interface.

Effect of cyclic heat treatment on microstructure and mechanical properties of 50CrV4 steel

An annealed 50 Cr V4 steel was subjected to cyclic heat treatment process that consists of repeated short-duration(200 s)held at 840 °C(above Ac3 temperature of 790 °C) and short-duration(100 s) held at 700 °C(below Ac1 temperature of 710 °C). The spheroidization ratio of cementite and the average size of particles increase with increasing the cyclic number of heat treatment. After5-cycle heat treatment, the spheroidization ratio of cementite is 100%, and the average size of the cementite particles is about0.53 μm. After cyclic heat treatment, the hardness, ultimate tensile strength and yield strength of the experimental steel gradually decrease with increasing cyclic number of heat treatment. The elongation of the as-received specimens is about 7.4%, the elongation of the 1-cycle specimen is 14.3%, and the elongation of 5-cycle specimen reaches a peak value of 22.5%, thereafter marginally decreases to 18.3% after 6-cycle heat treatment. Accordingly, the fractured surface initially exhibits the regions of wavy lamellar fracture. By increasing the cyclic number of heat treatment cycles, the regions of dimples consume the entire fractured surface gradually. Some large dimples can be found in the fracture surface of the specimen subjected to six heat treatment cycles.

Research on anti-contact fatigue performance of grease containing nano SbSbS_4 particles

Effects of nano SbSbS4particles on contact fatigue life of a steel ball were evaluated on a self-made ball-rod contact fatigue tester. The anti-fatigue mechanisms of SbSbS4 additive were analyzed by means of SEM and EDAX. It was shown that, when the grease contained SbSbS4, contact fatigue life was improved compared with that of base grease. Nanoparticle absorption action, nanoparticle infiltration action, and extreme pressure and anti-friction performance, explained why SbSbS4 increased the contact fatigue life of the steel ball tested.

Microstructure and properties of Al-doped ODS steels prepared by wet-milling and SPS methods

In this paper,15Cr-ODS steels containing 0,1 wt%,2 wt%and 3 wt%Al element were fabricated by combining wet-milling and spark plasma sintering(SPS)methods.The microstructure and mechanical properties of ODS steel were investigated by XRD,SEM,TEM,EBSD and tensile tests.The results demonstrate that the Al addition significantly refines the particle precipitates in the Fe-Cr matrix,leading to the obvious refinement in grain size of matrix and the improvement of mechanical properties.The dispersion particles in ODS steels with Al addition are identified as Al2O3 and Y_(2)Ti_(2)O_(7)nanoparticles,which has a heterogeneous size distribution in the range of 5 nm to 300 nm.Increasing Al addition causes an obvious increase in tensile strength and a decline in elongation.The tensile strength and elongation of 15Cr-ODS steel containing 3 wt%Al are 775.3 MPa and 15.1%,respectively.The existence of Al element improves the corrosion resistance of materials.The ODS steel containing 2 wt%Al shows corrosion potential of 0.39 V and passivation current density of 2.61×10^(−3)A/cm^(2)(1.37 V).This work shows that Al-doped ODS steels prepared by wet-milling and SPS methods have a potential application in structural parts for nuclear system.

Fabrication of cast carbon steel with ultrafine TiC particles

The carbon steels dispersed with ultrafine TiC particles were fabricated by conventional casting method. The casting process is more economical than other available routes for metal matrix composite production, and the large sized components to be fabricated in short processing time. However, it is extremely difficult to obtain uniform dispersion of ultrafine ceramic particles in liquid metals due to the poor wettability and the specific gravity difference between the ceramic particle and metal matrix. In order to solve these problems, the mechanical milling (MM) and surface-active processes were introduced. As a result, Cu coated ultrafine TiC powders made by MM process using high energy ball milling machine were mixed with Sn powders as a surfactant to get better wettability by lowering the surface tension of carbon steel melt. The microstructural investigations by OM show that ultrafine TiC particles are distributed uniformly in carbon steel matrix. The grain sizes of the cast matrix with ultrafine TiC particles are much smaller than those without ultrafine TiC particles. This is probably due to the fact that TiC particles act as nucleation sites during solidification. The wear resistance of cast carbon steel composites added with MMed TiC/Cu-Sn powders is improved due to grain size refinement.

Effect of WO3 Nanoparticle Loading on the Microstructural, Mechanical and Corrosion Resistance of Zn Matrix/TiO2-WO3 Nanocomposite Coatings for Marine Application

In this study, for marine application purposes, we evaluated the effect of process parameter and particle loading on the microstructure, mechanical reinforcement and corrosion resistance properties of a Zn-TiO2-WO3 nanocomposite produced via electrodeposition. We characterized the morphological properties of the composite coatings with a Scanning Electron Microscope （SEM） equipped with an Energy Dispersive Spectrometer （EDS）. We carried out mechanical examination using a Dura Scan hardness tester and a CERT UMT-2 multi-functional tribological tester. We evaluated the corrosion properties by linear polarization in 3.5% NaCl. The results show that the coatings exhibited good stability and the quantitative particle loading greatly enhanced the structural and morphological properties, hardness behavior and corrosion resistance of the coatings. We observed the precipitation of this alloy on steel is greatly influenced by the composite characteristics.

Investigation of the Grain Growth Evolution in the AISI 304H Austenitic Stainless Steel

The austenitic stainless steels usually present an excellent combination of corrosion resistance and mechanical properties such as ductility in the annealed condition and high yield strength after cold deformation. Solution annealing in the AISI 304H is recommended before deformation process in order to improve ductility. However, long annealing during solution annealing can cause GG （grain growth） or AGG （abnormal grain growth） in the AISI 304H. In these cases, ductility is strongly decreased. Therefore, GG or AGG must be avoided during solution annealing. In this article, grain growth during solution annealing of the AISI 304H samples was determined. Samples of the AISI 304H were annealed at 1,100 ℃ for solution-annealing times varying from 15 min to 180 min. The results show that AGG took place for samples annealed at 1,100 ℃ for 30 min. In this condition, grain size reached 70 ± 10 μm. After annealing solution at 1,100 ℃ for 180 min, grain size reached 120 ~ 20 μm. In summary, the results shown that solution annealing at 1,100 ℃ even for relatively short annealing promotes the prompt increase of the grain size.

Crystallization characteristics of Ni-W-P composite coatings reinforced by CeO_2 and SiO_2 nano-particles

Ni-W-P composite coatings reinforced by Ce O2 and Si O2 nano-particles on the surface of common carbon steels, were prepared by double pulse electrodeposition. The crystallization course was characterized by phase structures, crystallinity, grain sizes and microstructures. The results indicate that as-deposited composite coating is amorphous. Whereas it turns into the crystalline structure with 98.25% crystallinity, and Ni3 P, Ni2 P and Ni5P2 alloy phases precipitate from structures at 400 °C. Thereafter, Ni2 P and Ni5P2 metastable alloy phases turn into Ni3 P stable alloy phase at 500 °C. The crystallization course of the composite coating has finished when being heat-treated at 700 °C. The average sizes of Ni grains increase with the rise of heat treatment temperature from400 °C to 700 °C. Ce O2 and Si O2 nano-particles deposited into Ni-W-P alloys can delay the crystallization course and habit the growth of alloy phases.

Evolutions of texture and grain boundary plane distributions in a ferritic stainless steel

The grain size, textures and grain boundary plane distributions in a cold-rolled and annealed ferritic stainless steel were investigated by means of EBSD techniques. The results show that, following cold rolling with the thickness reduction of 85%, relatively low temperature （780℃） annealing brings an extremely sluggish grain growth and no grain texture develops when the annealing time varies from 5 min to 480 min. The free energy reduction of the system is mainly caused by the grain boundary plane re-orientation in addition to minor grain growth because the distributions of grain boundary planes are moderately preferred on { 100} according to the five parameter analyses （FPA） concerning the grain boundary plane characteristics. However, in the case of high-temperature （1 000 ℃） annealing, the average grain size does not increase until annealing time is prolonged to 90 min, after which extensive grain growth occurs and strong {100}（hkl） texture emerges whereas nearly random grain boundary plane distributions are observed. The free energy reduction of the system is most likely attributed to the selective growth.

Effects of deformation parameters on formation of pro-eutectoid cementite in hypereutectoid steels

Brittle pro-eutectoid cementite that forms along prior-austenite in hypereutectoid steels is deleterious to mechanical properties. The optimum process parameters which suppress the formation of pro-eutectoid cementite in hypereutectoid steels with carbon content in the range of 0.8%-1.3% in mass fraction, were investigated. Pro-eutectoid cementite formation is effectively hindered by increasing the deformation temperature and decreasing the amount of strain. Transformation at lower temperatures close to the nose of the cooling-transformation diagram also reduces the tendency of the formation of pro-eutectoid cementite. Control of prior-austenite grain size and grain boundary conditions is important. Due to larger number of nucleation sites, finer prior-austenite grain size results in the acceleration of transformation to pro-eutectoid cementite. However, large prior-austenite and straight boundaries lead to less nucleation sites of pro-eutectoid cementite. The cooling rate and carbon content should be reduced as much as possible. The transformation temperature below 660 °C and the strain of 0.5 at deformation temperature of 850 °C are suggested.

Austenite Grain Growth Behavior of X80 Pipeline Steel in Heating Process

在Through changing soaking temperature and soaking time, austenite grain growth behavior of X80 pipeline steel under different heating conditions was studied. Relationships of average grain size to soaking temperature and time were obtained respectively. The results show that the prior austenite grains grow with the increase of soaking temperature and time. When soaking temperature is lower than 1 180 ℃, austenite grain size and growth rate are small; when it higher than 1 200 ℃, austenite grains grow rapidly and abnormal grain growth appears. For soaking at 1 180 ℃, austenite grain growth rate is initially high and then decreases when soaking time exceeds 1 h.

Effect of austenite grain size and accelerated cooling start temperature on the transformation behaviors of multi-phase steel

The transformation behaviors and microstructures of a low carbon multi-phase steel were investigated by the simulation of deformation-relaxation-accelerated cooling processing,using a Gleeble 3500 thermal-mechanical simulator.A pre-treatment of solid solution at 1200°C was implemented to minimize the influence on transformation from solid solution/precipitation qualities of 0.08%Nb in this steel.On this basis,the effect of austenite grain size and accelerated cooling start temperature were studied individually.The results indicated that the transformation of ferrite in multi-phase steel could be significantly promoted by the refinement of austenite grains and the increase of relaxation time,while the hard phase,such as lath bainite or martensite,could still be obtained with the following accelerated cooling.In contrast,more uniform lower temperature transformed microstructure could form from coarse grain austenite.The potential benefit of austenite grain size on adjusting the proportion of phases in multiphase steel was also discussed.

Numerical study on explosion-induced fractures of reinforced concrete structure by beam-particle model

In the field of disaster prevention mitigation and protection engineering,it is important to identify the mechanical behaviors of reinforced concrete(RC)under explosive load by simulation.A three dimensional beam-particle model(BPM),which is suitable to simulate the fracture process of RC under explosive load,has been developed in the frame of discrete element method (DEM).In this model,only the elastic deformations of beams between concrete particles were considered.The matrix displacement method(MDM)was employed to describe the relationship between the deformation and forces of the beam.A fracture criterion expressed by stress was suggested to identify the state of the beam.A BPM for steel bar,which can simulate the deformation of steel bar under high loading rate,was also developed based on the Cowper-Symonds theory.A program has been coded using C++language.Experiments of RC slab under explosive load were carried out using the program.Good agreement was achieved between the experimental and simulated results.It is indicated that the proposed theoretical model can well simulate the fracture characteristics of RC slab under explosive load such as blasting pit formation,cracks extension, spallation formation,etc.