Springback of sheet metal induced by elastic recovery is one of major defects in sheet metal forming processed. Springback is influenced by many factors including properties of the sheet material and processing condit...Springback of sheet metal induced by elastic recovery is one of major defects in sheet metal forming processed. Springback is influenced by many factors including properties of the sheet material and processing conditions. In this paper, a springback simulation was conducted and comparisons between the results based on different processing variables were illustrated. The discovery of knowledge of the effects of geometry and process parameters on springback from FEM results becomes increasingly important, as the number of numerical simulation has grown exponentially. Data mining is an effective tool to realize knowledge discovery in simulation results. A data-mining algorithm, rough sets theory (RST), was applied to analyze the effects of process parameters on springback in U-bending.展开更多
The purpose of this study is to develop a twin wheel creep-feed grinding machine using continuous dressing to machine precise axisymmetric turbine blades that have been difficult to machine using a conventional creep-...The purpose of this study is to develop a twin wheel creep-feed grinding machine using continuous dressing to machine precise axisymmetric turbine blades that have been difficult to machine using a conventional creep-feed machine.In order to develop such a machine,3D-modeling and machine simulations were performed and a twin wheel creep-feed grinding machine was manufactured.Furthermore,the axisymmetric precision of the machined workpieces through practical machining was evaluated and the quality of the continuous dressing effect of the developed machine was established.In addition,experimental considerations for a proper dresser-to-wheel speed ratio and proper feed rate of the dresser were carried out.As a result,a twin wheel creep-feed grinding machine with continuous dressing is developed through machine simulation,manufacturing and performance evaluation.Optimum condition for the dresser feed rate is 0.3μm/rev.In cases of large dressor-to-wheel speed ratio,grinding efficiency can be enhanced,but the surface roughness shows a conflicting trend.Developed twin wheel creep-feed grinding machine has satisfactory appraisal with regard to surface roughness,flatness,and parallelism.Satisfactory surface roughness below 0.1μm can be obtained for the blade of aircraft.However,in order to perform precise machining,it is necessary to improve the structure of the twin wheel creep-feed grinding machine.展开更多
基金the Shanghai Post-Phosphor Plan ( No.0 1QMH14 11)
文摘Springback of sheet metal induced by elastic recovery is one of major defects in sheet metal forming processed. Springback is influenced by many factors including properties of the sheet material and processing conditions. In this paper, a springback simulation was conducted and comparisons between the results based on different processing variables were illustrated. The discovery of knowledge of the effects of geometry and process parameters on springback from FEM results becomes increasingly important, as the number of numerical simulation has grown exponentially. Data mining is an effective tool to realize knowledge discovery in simulation results. A data-mining algorithm, rough sets theory (RST), was applied to analyze the effects of process parameters on springback in U-bending.
基金Work supported by the Second Stage of Brain Korea 21 Project
文摘The purpose of this study is to develop a twin wheel creep-feed grinding machine using continuous dressing to machine precise axisymmetric turbine blades that have been difficult to machine using a conventional creep-feed machine.In order to develop such a machine,3D-modeling and machine simulations were performed and a twin wheel creep-feed grinding machine was manufactured.Furthermore,the axisymmetric precision of the machined workpieces through practical machining was evaluated and the quality of the continuous dressing effect of the developed machine was established.In addition,experimental considerations for a proper dresser-to-wheel speed ratio and proper feed rate of the dresser were carried out.As a result,a twin wheel creep-feed grinding machine with continuous dressing is developed through machine simulation,manufacturing and performance evaluation.Optimum condition for the dresser feed rate is 0.3μm/rev.In cases of large dressor-to-wheel speed ratio,grinding efficiency can be enhanced,but the surface roughness shows a conflicting trend.Developed twin wheel creep-feed grinding machine has satisfactory appraisal with regard to surface roughness,flatness,and parallelism.Satisfactory surface roughness below 0.1μm can be obtained for the blade of aircraft.However,in order to perform precise machining,it is necessary to improve the structure of the twin wheel creep-feed grinding machine.
