The reduction behaviors of FeO·V2O3 and FeO·Cr2O3 during coal-based direct reduction have a decisive impact on the efficient utilization of high-chromium vanadium-bearing titanomagnetite concentrates. The ef...The reduction behaviors of FeO·V2O3 and FeO·Cr2O3 during coal-based direct reduction have a decisive impact on the efficient utilization of high-chromium vanadium-bearing titanomagnetite concentrates. The effects of molar ratio of C to Fe n(C)/n(Fe) and temperature on the behaviors of vanadium and chromium during direct reduction and magnetic separation were investigated. The reduced samples were characterized by X-ray diffraction(XRD), scanning election microscopy(SEM) and energy dispersive spectrometry(EDS) techniques. Experimental results indicate that the recoveries of vanadium and chromium rapidly increase from 10.0% and 9.6% to 45.3% and 74.3%, respectively, as the n(C)/n(Fe) increases from 0.8 to 1.4. At n(C)/n(Fe) of 0.8, the recoveries of vanadium and chromium are always lower than 10.0% in the whole temperature range of 1100-1250 °C. However, at n(C)/n(Fe) of 1.2, the recoveries of vanadium and chromium considerably increase from 17.8% and 33.8% to 42.4% and 76.0%, respectively, as the temperature increases from 1100 °C to 1250 °C. At n(C)/n(Fe) lower than 0.8, most of the FeO·V2O3 and FeO·Cr2O3 are not reduced to carbides because of the lack of carbonaceous reductants, and the temperature has little effect on the reduction behaviors of FeO·V2O3 and FeO·Cr2O3, resulting in very low recoveries of vanadium and chromium during magnetic separation. However, at higher n(C)/n(Fe), the reduction rates of FeO·V2O3 and FeO·Cr2O3 increase significatly because of the excess amount of carbonaceous reductants. Moreover, higher temperatures largely induce the reduction of FeO·V2O3 and FeO·Cr2O3 to carbides. The newly formed carbides are then dissolved in the γ(FCC) phase, and recovered accompanied with the metallic iron during magnetic separation.展开更多
The use of wash oil as a coal collector is proposed to overcome the disadvantages of regular collectors in coal slime flotation. These disadvantages include high price, limited sources and high consumption. The effect...The use of wash oil as a coal collector is proposed to overcome the disadvantages of regular collectors in coal slime flotation. These disadvantages include high price, limited sources and high consumption. The effect of additives on flotation was studied and an innovative ＂one rough separation--one cleaning separation＂ flotation technology was developed. The experimental resuits show that the clean coal ash content decreases by about 1.36% and the clean coal yield declines by around 10% with the application of the depressant. There is an increase of 3.76% in the yield of clean coal and a decrease of 0.40% in the ash content caused by utilizing a dispersant. An ultimate product having an ash content of 10.78% and yield of 70.12% can be attained using a combination of dispersant and depressant. The use of this new technology decreases the ash content by 1.21%, decreases the yield by 2.80% and an increases the coal flotation perfect index by 2.03%. Compared to common flotation, the utilization of the new technology reduces ash by 0.17%, increases yield by 5.3% and increases perfect index by 4.18%.展开更多
基金Projects(2013CB632601,2013CB632604)supported by the National Basic Research Program of ChinaProject(51125018)supported by the National Science Foundation for Distinguished Young Scholars of China+1 种基金Project(KGZD-EW-201-2)supported by the Key Research Program of the Chinese Academy of SciencesProjects(51374191,21106167,51104139)supported by the National Natural Science Foundation of China
文摘The reduction behaviors of FeO·V2O3 and FeO·Cr2O3 during coal-based direct reduction have a decisive impact on the efficient utilization of high-chromium vanadium-bearing titanomagnetite concentrates. The effects of molar ratio of C to Fe n(C)/n(Fe) and temperature on the behaviors of vanadium and chromium during direct reduction and magnetic separation were investigated. The reduced samples were characterized by X-ray diffraction(XRD), scanning election microscopy(SEM) and energy dispersive spectrometry(EDS) techniques. Experimental results indicate that the recoveries of vanadium and chromium rapidly increase from 10.0% and 9.6% to 45.3% and 74.3%, respectively, as the n(C)/n(Fe) increases from 0.8 to 1.4. At n(C)/n(Fe) of 0.8, the recoveries of vanadium and chromium are always lower than 10.0% in the whole temperature range of 1100-1250 °C. However, at n(C)/n(Fe) of 1.2, the recoveries of vanadium and chromium considerably increase from 17.8% and 33.8% to 42.4% and 76.0%, respectively, as the temperature increases from 1100 °C to 1250 °C. At n(C)/n(Fe) lower than 0.8, most of the FeO·V2O3 and FeO·Cr2O3 are not reduced to carbides because of the lack of carbonaceous reductants, and the temperature has little effect on the reduction behaviors of FeO·V2O3 and FeO·Cr2O3, resulting in very low recoveries of vanadium and chromium during magnetic separation. However, at higher n(C)/n(Fe), the reduction rates of FeO·V2O3 and FeO·Cr2O3 increase significatly because of the excess amount of carbonaceous reductants. Moreover, higher temperatures largely induce the reduction of FeO·V2O3 and FeO·Cr2O3 to carbides. The newly formed carbides are then dissolved in the γ(FCC) phase, and recovered accompanied with the metallic iron during magnetic separation.
基金Financial support for this research,provided by the National Natural Science Foundation of China (No. 50921002)
文摘The use of wash oil as a coal collector is proposed to overcome the disadvantages of regular collectors in coal slime flotation. These disadvantages include high price, limited sources and high consumption. The effect of additives on flotation was studied and an innovative ＂one rough separation--one cleaning separation＂ flotation technology was developed. The experimental resuits show that the clean coal ash content decreases by about 1.36% and the clean coal yield declines by around 10% with the application of the depressant. There is an increase of 3.76% in the yield of clean coal and a decrease of 0.40% in the ash content caused by utilizing a dispersant. An ultimate product having an ash content of 10.78% and yield of 70.12% can be attained using a combination of dispersant and depressant. The use of this new technology decreases the ash content by 1.21%, decreases the yield by 2.80% and an increases the coal flotation perfect index by 2.03%. Compared to common flotation, the utilization of the new technology reduces ash by 0.17%, increases yield by 5.3% and increases perfect index by 4.18%.
