The arrangement of electrolyte inlet in the copper electro-refining(ER)cell has a great influence on the local flow field,which affects the distribution of electrical current density in consequence.In order to underst...The arrangement of electrolyte inlet in the copper electro-refining(ER)cell has a great influence on the local flow field,which affects the distribution of electrical current density in consequence.In order to understand the complicated phenomena ofelectrolyte flow behavior in vertical counter electrodes in full-scale copper ER cell,the three-dimensional computational fluiddynamics(CFD)models with four different arrangements of electrolyte inlets,i.e.,single inlet(SI),central bottom inlets(CBI),topside interlaced inlets(TII),and bottom side interlaced inlets(BII),were established to simulate the flow behavior.Simulation resultshave revealed that the parallel injection devices help to improve the electrolyte velocity between electrodes,and while the relativerange of electrolyte velocity in CBI exceeds that of TII and BII,which is more than4times,indicating its severer unequal flowdistribution.Meanwhile,the average velocity of electrolyte in BII is4times larger than that of SI due to its higher turbulenceintensity.Generally,one of the efficient ways to supply fresh copper solution rapidly and uniformly into the inter-electrode space is toadapt the arrangement of BII.By utilizing such an arrangement,the electro-refining under high electrical current density is possible,and the productivity can be increased in sequence.展开更多
Because of the complicated interplay between the prefractionator and main distillation column involved,the black-hole problem might occur and prohibit the assignment of four specifications to dividing-wall distillatio...Because of the complicated interplay between the prefractionator and main distillation column involved,the black-hole problem might occur and prohibit the assignment of four specifications to dividing-wall distillation columns(DWDCs)(e.g., the three main product compositions plus an impurity ratio in the intermediate product), which lowers terribly process flexibility and operability. In this paper, a feed thermal condition adjustment strategy, achieved by the installation of a pre-heater in feed pipeline, is employed to eliminate the black-hole problem and serve to enhance process flexibility and operability. Through the strong influence to the overall mass and energy balance of the DWDC, the feed thermal condition adjustment can alter the interlinking flows between the thermally coupled prefractionator and main distillation column and work effectively to coordinate their relationship. A DWDC separating a benzene, toluene, and o-xylene mixture is chosen to ascertain the feasibility of the philosophy proposed. The static and dynamic studies demonstrate that the feed thermal condition adjustment is an effective way to refine process design and can completely eliminate the black-hole problem and elevate consequently process flexibility and operability.展开更多
基金Project(61321003)supported by the National Natural Science Foundation of China
文摘The arrangement of electrolyte inlet in the copper electro-refining(ER)cell has a great influence on the local flow field,which affects the distribution of electrical current density in consequence.In order to understand the complicated phenomena ofelectrolyte flow behavior in vertical counter electrodes in full-scale copper ER cell,the three-dimensional computational fluiddynamics(CFD)models with four different arrangements of electrolyte inlets,i.e.,single inlet(SI),central bottom inlets(CBI),topside interlaced inlets(TII),and bottom side interlaced inlets(BII),were established to simulate the flow behavior.Simulation resultshave revealed that the parallel injection devices help to improve the electrolyte velocity between electrodes,and while the relativerange of electrolyte velocity in CBI exceeds that of TII and BII,which is more than4times,indicating its severer unequal flowdistribution.Meanwhile,the average velocity of electrolyte in BII is4times larger than that of SI due to its higher turbulenceintensity.Generally,one of the efficient ways to supply fresh copper solution rapidly and uniformly into the inter-electrode space is toadapt the arrangement of BII.By utilizing such an arrangement,the electro-refining under high electrical current density is possible,and the productivity can be increased in sequence.
基金Supported by the National Natural Science Foundation of China(21076015,21376018,21576014,21676011)
文摘Because of the complicated interplay between the prefractionator and main distillation column involved,the black-hole problem might occur and prohibit the assignment of four specifications to dividing-wall distillation columns(DWDCs)(e.g., the three main product compositions plus an impurity ratio in the intermediate product), which lowers terribly process flexibility and operability. In this paper, a feed thermal condition adjustment strategy, achieved by the installation of a pre-heater in feed pipeline, is employed to eliminate the black-hole problem and serve to enhance process flexibility and operability. Through the strong influence to the overall mass and energy balance of the DWDC, the feed thermal condition adjustment can alter the interlinking flows between the thermally coupled prefractionator and main distillation column and work effectively to coordinate their relationship. A DWDC separating a benzene, toluene, and o-xylene mixture is chosen to ascertain the feasibility of the philosophy proposed. The static and dynamic studies demonstrate that the feed thermal condition adjustment is an effective way to refine process design and can completely eliminate the black-hole problem and elevate consequently process flexibility and operability.
