In order to accelerate the sedimentation of super-large-scale argillized ultrafine tailings with bad features such as low settling velocity, muddy overflow water, and large flocculant dosage, a fly-ash-based magnetic ...In order to accelerate the sedimentation of super-large-scale argillized ultrafine tailings with bad features such as low settling velocity, muddy overflow water, and large flocculant dosage, a fly-ash-based magnetic coagulant （FAMC） was used in a dynamic experimental device. To obtain the best possible combination of the impact factors （magnetic intensity, FAMC dosage, flocculant dosage, and feed speed） for minimum overflow turbidity, a response surface methodology test coupled with a four-factor five-level central composite design was conducted. The synergy mechanism of FAMC and flocculant was analyzed based on the potential measurement and scanning electron microscopy. The results show that the flocculant dosage, overflow turbidity, and solid content can be reduced by 50%, 90%, and 80%, while the handling capacity per unit and efficiency of backfill and dry stacking can be promoted by 20%, 17%, and 13%, respectively, with a magnetic intensity of 0.3 T, FAMC dosage of 200 mL/t, flocculant dosage of 30 g/t, and feed speed of 0.6 t/（m^2·h）. Therefore, synergy of FAMC and flocculant has obvious efficiency in saving energy and protecting the environment by allowing 70×10^6 t/a of argillized ultrafine tailings slurry to be disposed safely and efficiently with a cost saving of more than 53×106 Yuan/a, which gives it great promise for use in domestic and foreign mines.展开更多
Deep cone thickener (DCT) is the key equipment in cemented paste backfill (CPB), so it is essential to study the flocculation settling and thickening characteristics of the whole-tailings in DCT. Coupled with populati...Deep cone thickener (DCT) is the key equipment in cemented paste backfill (CPB), so it is essential to study the flocculation settling and thickening characteristics of the whole-tailings in DCT. Coupled with population balance model (PBM), computational fluid dynamics (CFD) was used to study the characteristics, namely particle size distribution (PSD) and underflow concentration in DCT. Based on actual production, the effects of rake rotational speed, feed rate and tailings slurry concentration were simulated and analyzed in a certain range. The PSD varied with rake rational speed, feed rate and tailings slurry concentration almost in the same trend, but the influence of feed rate was less than that of rake rational speed and tailings slurry concentration. The underflow concentration increased at first and then declined with rake rational speed and feed rate, but it rose and fell with the tailings slurry concentration. Finally, the optimal key parameters on the flocculation settling and thickening of the whole-tailings in DCT were obtained: rake rotational speed of 17 r/min, feed rate of 3.25 m^3/h and tailings slurry concentration of 20%, giving the reference values to the industrial production in Baishitamu Copper Mine.展开更多
Rapid dewatering and thickening of whole-tailings with ultrafine particles is one of the most important processes for the whole-tailings paste preparation. Deep-cone thickener, a kind of such process for the flocculat...Rapid dewatering and thickening of whole-tailings with ultrafine particles is one of the most important processes for the whole-tailings paste preparation. Deep-cone thickener, a kind of such process for the flocculation and settling of whole-tailings, is particularly necessary to study. However, there exist many problems in observing the flocculation and settling process of whole-tailings, as well as the particle size distribution(PSD) of whole-tailings floccules in deep-cone thickener. Population balance model(PBM) is applied to predict the PSD in deep-cone thickener, and LUO model and GHADIRI model are employed to study the aggregation and fragmentation mechanism of the whole-tailings particles, respectively. Through three-dimensional numerical simulation on the whole-tailings flocculation and settling in deep-cone thickener using computational fluid dynamics(CFD)-PBM, the distribution of density and turbulent kinetic energy in deep-cone thickener were obtained, at the same time the spatio-temporal changes of whole-tailings floccules particle size distribution are analyzed. Finally, the major flocculation position in deep-cone thickener is found and the flocculation settling rules of whole-tailings are achieved.展开更多
基金Project(2012BAC09B02)supported by the 12th-Five Years Key Programs for Science and Technology Development of ChinaProject(2015zzts078)supported by the Fundamental Research Funds for the Central Universities of Central South University,ChinaProject(2015CX005)supported by Innovation Driven Plan of Central South University,China
文摘In order to accelerate the sedimentation of super-large-scale argillized ultrafine tailings with bad features such as low settling velocity, muddy overflow water, and large flocculant dosage, a fly-ash-based magnetic coagulant （FAMC） was used in a dynamic experimental device. To obtain the best possible combination of the impact factors （magnetic intensity, FAMC dosage, flocculant dosage, and feed speed） for minimum overflow turbidity, a response surface methodology test coupled with a four-factor five-level central composite design was conducted. The synergy mechanism of FAMC and flocculant was analyzed based on the potential measurement and scanning electron microscopy. The results show that the flocculant dosage, overflow turbidity, and solid content can be reduced by 50%, 90%, and 80%, while the handling capacity per unit and efficiency of backfill and dry stacking can be promoted by 20%, 17%, and 13%, respectively, with a magnetic intensity of 0.3 T, FAMC dosage of 200 mL/t, flocculant dosage of 30 g/t, and feed speed of 0.6 t/（m^2·h）. Therefore, synergy of FAMC and flocculant has obvious efficiency in saving energy and protecting the environment by allowing 70×10^6 t/a of argillized ultrafine tailings slurry to be disposed safely and efficiently with a cost saving of more than 53×106 Yuan/a, which gives it great promise for use in domestic and foreign mines.
基金Project(2016YFC0600709)supported by the National Key R&D Program of ChinaProjects(51574013,51774039)supported by the National Natural Science Foundation of ChinaProject(FRF-TP-17-024A1)supported by the Fundamental Research Funds for the Central Universities,China
文摘Deep cone thickener (DCT) is the key equipment in cemented paste backfill (CPB), so it is essential to study the flocculation settling and thickening characteristics of the whole-tailings in DCT. Coupled with population balance model (PBM), computational fluid dynamics (CFD) was used to study the characteristics, namely particle size distribution (PSD) and underflow concentration in DCT. Based on actual production, the effects of rake rotational speed, feed rate and tailings slurry concentration were simulated and analyzed in a certain range. The PSD varied with rake rational speed, feed rate and tailings slurry concentration almost in the same trend, but the influence of feed rate was less than that of rake rational speed and tailings slurry concentration. The underflow concentration increased at first and then declined with rake rational speed and feed rate, but it rose and fell with the tailings slurry concentration. Finally, the optimal key parameters on the flocculation settling and thickening of the whole-tailings in DCT were obtained: rake rotational speed of 17 r/min, feed rate of 3.25 m^3/h and tailings slurry concentration of 20%, giving the reference values to the industrial production in Baishitamu Copper Mine.
基金Project(51174032)supported by the National Natural Science Foundation of ChinaProject(NCET-10-0225)supported by the Program for New Century Excellent Talents in University,ChinaProject(FRF-TP-09-001A)supported by the Fundamental Research Funds for the Central Universities,China
文摘Rapid dewatering and thickening of whole-tailings with ultrafine particles is one of the most important processes for the whole-tailings paste preparation. Deep-cone thickener, a kind of such process for the flocculation and settling of whole-tailings, is particularly necessary to study. However, there exist many problems in observing the flocculation and settling process of whole-tailings, as well as the particle size distribution(PSD) of whole-tailings floccules in deep-cone thickener. Population balance model(PBM) is applied to predict the PSD in deep-cone thickener, and LUO model and GHADIRI model are employed to study the aggregation and fragmentation mechanism of the whole-tailings particles, respectively. Through three-dimensional numerical simulation on the whole-tailings flocculation and settling in deep-cone thickener using computational fluid dynamics(CFD)-PBM, the distribution of density and turbulent kinetic energy in deep-cone thickener were obtained, at the same time the spatio-temporal changes of whole-tailings floccules particle size distribution are analyzed. Finally, the major flocculation position in deep-cone thickener is found and the flocculation settling rules of whole-tailings are achieved.
