全尺度TBM滚刀线性切削花岗岩试验研究

为了研究滚刀刃宽、刀间距和贯入度等关键参数对滚刀破岩过程的影响规律,基于全尺度线性切削试验平台,使用CCS型盘形滚刀开展了不同参数条件下的花岗岩切削试验。使用13 mm和17 mm 2种刃宽的滚刀,在60、65、70、75、80 mm刀间距和0. 5、1. 0、2. 0、3. 0、3. 5、4. 0、4. 5、5. 0、6. 0 mm贯入度条件下,直线切削单轴抗压强度约140 MPa的岩石,获取破岩法向力、滚动力等载荷数据,并计算各次切削试验的破岩比能。研究结果表明:1)平均法向力和滚动力随刃宽、贯入度和刀间距的增大而增大,但增长速率有所不同; 2)刃宽和贯入度对平均破岩载荷的影响程度明显强于刀间距; 3)刃宽对平均法向力的影响程度强于对平均滚动力的影响程度; 4)对不同的刃宽和刀间距,破岩比能总体上随贯入度的增大先减小后增大,而刃宽的增大会引起破岩比能的增大。

Research on the cutting force of a pick

Cutting tests were done using a test bed designed to measure pick cutting forces when cutting coal and rock.The test equipment has a drum with two starting helical vanes.Cutting forces on a pick were measured as a function of coal compressive strength,pick carbide tip diameter and the cutting depth per drum revolution.The results show that the cutting force is linearly related to the compressive strength.The relationship between the cutting force and both the carbide tip diameter and the cutting depth are exponential.Fluctuation in the cutting force does not increase with coal compressive strength but it has a linear relationship to tip diameter.A plot of cutting force fluctuations versus the cutting depth follows a sigmoidal curve.Based on the analysis of these test results a theoretical basis is supplied for design and effective use of shearer drums.

地应力对TBM滚刀破岩力影响室内试验研究

为研究地应力对隧道掘进机(TBM)滚刀破岩力的影响,采用北京工业大学研制的机械破岩试验平台分五个双向等围压模拟地应力对重庆青砂岩进行室内全尺寸线性切削试验。结果表明,围压对TBM滚刀破岩的影响可划分为三个阶段,即强化效应阶段、损伤效应阶段和破裂效应阶段。本文深入揭示围压对盘形滚刀受力性能的影响,为川藏线地应力条件下TBM开挖时刀盘动力参数设计与施工运行参数优化提供参考。