组合材料学研究进展

综述了近年来组合材料学的研究进展.首先简介了组合材料学的基本概念和历史传承,然后重点介绍了组合材料学中的并行合成方法和高通量表征技术,最后展示了一些用组合方法筛选新材料的成功范例.并行合成方面包括:液滴喷射技术、阵列燃烧法、结合薄膜沉积的四元掩模技术和结合薄膜沉积的原位掩模技术等;高通量表征部分包括:针对发光表征的照相术,扫描X射线结构/成分分析技术,介电/铁电表征技术等.在范例中,给出一个发光材料,一个磁电材料和一个电催化材料组合研究的例子.最后,对组合材料学的现状和未来进行了分析和展望.

关于组合材料学的认识及相关阐述

本文借助近几年对组合材料学的研究发展,简单介绍了组合材料学的有关知识,除了阐述组合材料学的基本概念和历史传承外还重点介绍了其最重要的两个技术即并行合成方法和高通量表征技术。

适用于催化剂和发光材料研究的并行合成和高通量表征技术

介绍了作者课题组近年来所发展的适用于催化材料和发光材料研究的并行合成和高通量表征技术,以及在新材料筛选方面开展的工作。在并行合成方面包括组合喷射合成仪、微型阵列式溶液燃烧技术以及结合四元掩模和连续掩模的磁控溅射和脉冲激光沉积系统;高通量表征部分包括真空紫外荧光照相系统和组合光谱扫描仪、红外热成像筛选装置和同步辐射红外光谱成像系统。最后,简要介绍了利用所发展的组合技术在稀土聚合物敏化发光材料、真空紫外荧光材料以及可见光响应光催化材料方面开展的工作。

PbTiO_3-CoFe_2O_4磁电材料样品库的同步辐射X射线衍射结构分析

用高分辨微区同步辐射X射线衍射研究了PbTiO3-CoFe2O4组合材料样品库晶体结构随成分的变化,发现在80%PbTiO3成分附近存在着一个由外延应力引起的狭窄立方相区.分析表明,正是此相区的存在造成了该区域介电常数、非线性介电常数和磁电系数异常的增大.

微纳米干粉体脉冲喷射燃烧法制备Y_2O_3∶Eu^(3+)发光材料芯片

采用基于微流体数字化技术的微纳米干粉体脉冲喷射燃烧法制备了Y2O3∶Eu3+发光材料芯片,用紫外分析仪和荧光光谱仪对材料芯片进行了分析和表征。与组合液滴喷射法的间接作业不同,微纳米干粉体脉冲喷射燃烧法直接喷射原材料粉体进行材料芯片制备作业,无需配制溶液或悬浮液,简化了制备工艺流程、提高了材料芯片制备效率。

组合方法在光功能材料研究中的应用

结合作者课题组的工作,简要介绍了组合方法在光功能材料研究方面的应用.内容包括组合方法的基本概念与内涵、紫外/真空紫外发光材料、稀土有机发光材料的组合筛选、磁光材料的组合研究.在介绍研究范例的同时穿插讲解了组合方法中的基本合成技术和表征方法.

Microstructure and mechanical properties of (TiB+La_2O_3)/Ti composites heat treated at different temperatures

Near-α titanium matrix composites reinforced with TiB and La2O3 were synthesized by common casting and hot-working technology.The effects of β heat treatment temperature on the microstructure and the tensile properties of the in situ synthesized（TiB＋La2O3）/Ti were studied.Microstructure was studied by OM and TEM,and tensile tests were carried out at room temperature and 923 K,respectively.Results show that with the increase of β heat treatment temperature,prior β phase grain size increases and αcolony size decreases.Room temperature tensile strength increases with the increase of β heat treatment temperature,which can be attributed to the decrease of α colony size with the increase of β heat treatment temperature.However,high-temperature tensile strength decreases with the increase of β heat treatment temperature and the decrease of the high-temperature tensile strength is due to the increase of the prior β phase grain size.

Tensile and wear properties of TiC reinforced 420 stainless steel fabricated by in situ synthesis

TiC particle reinforced 420 stainless steel matrix composites were fabricated, and the microstructure, tensile properties and wear resistance of the composites were studied. The experimental results indicate that the distribution of TiC particles with size of 5 to 10 μm in diameter is uniform if the volume fraction of TiC is lower than 6%. However, slight agglomeration can be observed when the TiC content exceeds 6%. With the increase of TiC content the tensile and yield strength of the composites prepared increases and reaches the maximum when the volume fraction of TiC increases to 5%. Further increase of TiC content causes reductions of yield and tensile strength. The ductility of the composites shows a monotone decrease with the increase of TiC addition. The introduction of TiC into 420 stainless steel results in significant improvement on wear resistance, which reaches a steady level when the volume fraction of TiC increases to 11% and does not show obvious variation if the TiC content is further increased.

Microstructures and properties of A356-10%SiC particle composite castings at different solidification pressures

A356-based metal matrix composites with 10% SiC particles of 10 rtm were fabricated by stir casting and direct squeeze casting process under applied pressures of 0.1 （gravity）, 25, 50 and 75 MPa. The microstructures and mechanical properties of the as-cast and T6 heat-treated castings were investigated. The results show that as the applied pressures increase, the casting defects as particle-porosity clusters reduce and the incorporation between the particles and matrix can be improved. The tensile strength, hardness, and coefficients of thermal expansion （CTE） increase with the increase of the pressures. Compared with the as-cast composite castings, the tensile strength and hardness of the heat-treated casting are improved whereas CTEs tend to decrease in T6-treated condition. For the gravity cast composites, there are some particle-porosity clusters on the fracture surface, and the clusters are hardly detected on the fracture surface of the samples solidified at the external pressures. Different fracture behaviors are found between the composites solidified at the gravity and imposed pressures.

Fabrication and characterization of stir casting AA6061-31%B_4C composite

A sophisticated stir casting route to fabricate large scale AA6061-31%B4C composite was developed. Key process parameters were studied, microstructure and mechanical properties of the composite were investigated. The results indicated that vacuum stirring/casting, B4C/Mg feeding and ingots cooling were essential to the successful fabrication of AA6061-31%B4C composite. Chemical erosion examination verified the designed B4 C content; X-ray fluorescence spectrometer（XFS） showed the chemical composition of Mg and Si in the matrix conformed to industry standards; scanning electronic microscope（SEM） and X-ray diffraction（XRD） revealed that B4 C particles were evenly distributed in the composites with well dispersed Mg2Si precipitates. Tensile testing results showed that the AA6061-31%B4C composite had a tensile strength of 340 MPa, improved by 112.5% compared with AA1100-31%B4C composite, which is attributed to the enhanced strength of the matrix alloy.

Microstructure and properties of biodegradable β-TCP reinforced Mg-Zn-Zr composites

Magnesium alloys have good biocompatibility, but their mechanical properties and corrosion resistance may not be satisfied for using as degradable materials within bone due to its high corrosion rate in the physiological environment. Nano β-TCP particles were added into Mg-Zn-Zr alloy to improve its microstructure and the properties. As-extruded Mg-3Zn-0.8Zr alloy and Mg-3Zn-0.8Zr/xβ-TCP （x=0.5%, 1.0% and 1.5%） composites were respectively fabricated. The grains of Mg-Zn-Zr/β-TCP composites were significantly refined. The results of the tensile tests indicate that the ultimate tensile strength and the elongation of composites were improved with the addition of β-TCP. The electrochemical test result in simulation body fluid shows that the corrosion resistance of the composites was strongly enhanced comparing with that of the alloy. The corrosion potential of Mg-3Zn0.8-Zr/1.0β-TCP composite is 1.547 V and its corrosion current density is 1.20×10 6 A/cm 2 .

Microstructure and mechanical properties of in situ TiB_2/7055 composites synthesized by direct magnetochemistry melt reaction

In situ TiB2/7055 composites were successfully synthesized via magnetic chemical direct melt reaction from 7055 （Al-3B）？Ti system. The phase composition and the microstructure of the composites were investigated by XRD, OM and SEM technologies, and the mechanical and wear properties were tested. The results indicate that with the pulsed magnetic field assistance, the morphologies of in situ TiB2 particles are mainly hexagonal-shape or nearly spherical, the sizes are less than 1 μm, and the distribution of the matrix is uniform. Compared the microstructures of the 7055 aluminum matrix composites synthesized without pulsed magnetic field, the average size ofα（Al） phase with pulsed magnetic field assistance is decreased from 20 to 10μm, the array of the second phase is changed from continuous net-shape to discontinuous shape. With the pulsed magnetic field, the tensile strengths of the composites are enhanced from 310 to 330 MPa, and the elongations are increased from 7.5%to 8.0%. In addition, compared with matrix alloy, the wear mass loss of the composites is decreased from 111 to 78 mg under a load of 100 N for 120 min.

Effect of minor Nb addition on mechanical properties of in-situ Cu-based bulk metallic glass composite

In-situ formed （Cu0.6Zr0.3Ti0.1）95Nb5 bulk metallic glass （BMG） composite with Nb-rich dendrite randomly dispersed in hard glassy matrix was prepared by casting into a water-cooled copper mold. The dendrite has much smaller hardness and elastic modulus than glassy matrix, and the stress concentration at interface provides a channel for the initiating and branching of shear bands upon loading, thus leading to a high compressive fracture strain of 6.08% and fracture strength about 2200 MPa. Comparing with other Cu-based BMG composite, the fracture strength of present （Cu0.6Zr0.3Ti0.1）95Nb5 composite is not significantly reduced, indicating that the addition of Nb in the current work is an effective and effortless way to fabricate new practical BMG composites with enhanced strength and good plasticity.

Preparation and properties of C/C-ZrB2-SiC composites by high-solid-loading slurry impregnation and polymer infiltration and pyrolysis（PIP）

Ultrahigh-temperature ceramics were added to C/C composites to meet their application requirement in a high-temperature oxidizing environment. C/C-ZrB2-SiC composites were fabricated by high-solid-loading slurry impregnation with polymer infiltration and pyrolysis. The dispersion and rheological behavior of ZrB2 slurry and the microstructural, mechanical, and ablation properties of the C/C-ZrB2-SiC composites were investigated. Results indicated that a well-dispersed and low-viscosity ZrB2 slurry was obtained using 0.40 wt.% polyethyleneimine as a dispersant at pH 5. Ceramics were uniformly distributed in the short-cut fiber layer and needle-punched area. The flexural strength of the C/C-ZrB2-SiC composites was 309.30 MPa. The composites exhibited satisfactory ablation resistance under the oxyacetylene flame of 2500℃, and the mass and linear ablation rates were 0.40 mg/s and 0.91 μm/s, respectively. A continuous and compact Zr O2 layer, which could effectively reduce the diffusion rate of oxygen and protect the composites from being ablated, was formed.

Novel method of screw extrusion for fabricating Al/Mg(macro-) composites from aluminum alloy 6063 and magnesium granules

A novel method of screw extrusion was used for producing a bimetal composite Al/Mg from granules containing aluminium alloy 6063 （AA6063） and commercial pure magnesium. Up to 12.5%（mass fraction） pure magnesium was added to the aluminium alloy. In general, the material consisted of a fine grained microstructure. In addition to the phases originating from the input materials, intermetallic phases were observed as islands consisting of the Al2Mg3 phase surrounded byγ-Mg17Al12, throughout the microstructure. The mechanical properties of the extruded material showed a gradual increase in strength with increasing the addition of Mg. The highest registered UTS, well above 350 MPa, was observed for the material containing 10%Mg. Examinations of the fracture surfaces indicated that increasing the magnesium content led to a higher degree of brittle fracture and a gradual change of the fracture micro-mechanisms. The optimization of the post-extrusion processing conditions is still ongoing.

Microstructures and mechanical properties of in-situ TiB2/Al−xSi−0.3Mg composites

In-situ 2 vol.%TiB2 particle reinforced Al−xSi−0.3Mg(x=7,9,12,15 wt.%)composites were prepared by the salt−metal reaction,and the microstructures and mechanical properties were investigated.The results show that the TiB2 particles with a diameter of 20−80 nm and the eutectic Si with a length of 1−10μm are the main strengthening phases in the TiB2/Al−xSi−0.3Mg composites.The TiB2 particles promote grain refinement and modify the eutectic Si from needle-like to short-rod shape.However,the strengthening effect of TiB2 particles is weakened as the Si content exceeds the eutectic composition,which can be attributed to the formation of large and irregular primary Si.The axial tensile test results and fractography observations indicate that these composites show more brittle fracture characteristics than the corresponding alloy matrixes.

Effects of nano-SiC_p content on microstructure and mechanical properties of SiC_p/A356 composites assisted with ultrasonic treatment

nano-SiCp/A356 composites with different nano-SiCp contents were prepared by squeeze casting after ultrasonic treatment（UT）. The effects of SiCp content on the microstructure and mechanical properties of the nanocomposites were investigated. Theresults show that with the addition of nano-SiCp, the microstructure of nanocomposites is obviously refined, the morphology of theα（Al） grains transforms from coarse dendrites to rosette crystals, and long acicular eutectic Si phases are shortened and rounded. Themechanical properties of 0.5%, 1% and 2% （mass fraction） SiCp/A356 nanocomposites are improved continuously with the increaseof nano-SiCp content. Especially, when the SiCp content is 2%, the tensile strength, yield strength and elongation are 259 MPa,144 MPa and 5.3%, which are increased by 19%, 69% and 15%, respectively, compared with those of the matrix alloy. Theimprovement of strength is attributed to mechanisms of Hall？Petch strengthening and Orowan strengthening.

Coupling characteristics between five-layer slab wave-guides including left-handed materials

To obtain the coupling characteristics between slab wave-guides including left-handed material,we modify the coupled wave equations by using Maxwell’s equations. First,we obtain new-coupled wave equations and new-coupling coefficient. Second,the coupling between two identical five-layer slab wave-guides where their cores are left-handed material,but their claddings are right-handed materials is studied. The coupling coefficient for even TE mode which is more complex than that of the riglt-handed material slab wave guides,is obtained.

Effect of hot extrusion on microstructure and tribological behavior of Al_(2)O_(3p) reinforced 7075 aluminum-matrix composites

The effects of hot extrusion and addition of Al_(2)O_(3p) on both microstructure and tribological behavior of 7075 composites were investigated via optical microscopy(OM),scanning electron microscopy(SEM),energy dispersive spectrometry(EDS),and transmission electron microscopy(TEM).The experimental consequences reveal that the optimal addition of Al_(2)O_(3p) was 2 wt%.After hot extrusion,the Mg(Zn,Cu,Al)2 phases partially dissolve into the matrix and generate many uniformly distributed aging precipitation particles,the Al_(7)Cu_(2)Fe phases are squeezed and broken,and the Al_(2)O_(3p) become uniform distribution.The microhardness of as-extruded 2 wt%Al_(2)O_(3p)/7075 composites reaches HV 170.34,increased by 41.5%than as-cast composites.The wear rate of as-extruded 2 wt%Al_(2)O_(3p)/7075 composites is further lower than that of as-cast composites under the same condition.SEM-EDS analyses reveal that the reinforced wear resistance of composites can put down to the protective effect of the Al_(2)O_(3p) reinforced transition layer.After hot extrusion,the transition layer becomes stable,which determines the reinforced wear resistance of the as-extruded composites.

Al-matrix composite based on Al-Ca-Ni-La system additionally reinforced by L12 type nanoparticles

The structure of the quaternary Al?(2?4)wt.%Ca?Ni?La system near the aluminum corner has been studied using computational analysis in the Thermo-Calc program and experimental studies(electron microscopy,microprobe analysis and X-ray diffraction).Based on the phase equilibria data obtained,the experimental projection of the liquidus surface and solid state phase-field distribution of the Al?Ca?Ni?La system have been proposed.Microstructure studies reveal that the alloys with the 2?4 wt.%Ca,2?4 wt.%Ni and 1?3 wt.%La ranges have an ultra-fine hypoeutectic structure with 30%volume fraction of eutectic intermetallics,which allows one to classify these alloys as natural Al-matrix composites.The ultra-fine eutectic structure produces significant strengthening,the magnitude of which can be well described using the modified Orowan looping mechanism model.Small additives of Zr and Sc(0.2 and 0.1 wt.%,respectively)lead to significant strengthening(by^25%)due to the formation of L12 type phase(Al3(Zr,Sc))nanoparticles during annealing of the alloy at 350?400℃.Due to the high volume fraction of eutectic intermetallics,the new alloys have low coefficients of thermal expansion and high thermal stability of the structure and mechanical properties.