基于“思维导图”的第三学段习作组材能力重构

第三学段是培养学生围绕表达意图，组合习作材料的关键期。但由于很多教师忽视习作组材能力的培养，且习作教学多抽象、少具象，导致学生的组材能力弱。学生在组合习作材料时没有围绕表达意图，对材料又不能分类与选择。因此，教学中可借助思维导图的可视化方式，将学生的习作组材思维具象化，从而逐步提升学生明确表达意图、分类整理、选择材料等组材的综合运用能力。

Microstructure and mechanical properties of (TiB+La_2O_3)/Ti composites heat treated at different temperatures

Near-α titanium matrix composites reinforced with TiB and La2O3 were synthesized by common casting and hot-working technology.The effects of β heat treatment temperature on the microstructure and the tensile properties of the in situ synthesized（TiB＋La2O3）/Ti were studied.Microstructure was studied by OM and TEM,and tensile tests were carried out at room temperature and 923 K,respectively.Results show that with the increase of β heat treatment temperature,prior β phase grain size increases and αcolony size decreases.Room temperature tensile strength increases with the increase of β heat treatment temperature,which can be attributed to the decrease of α colony size with the increase of β heat treatment temperature.However,high-temperature tensile strength decreases with the increase of β heat treatment temperature and the decrease of the high-temperature tensile strength is due to the increase of the prior β phase grain size.

Microstructure and mechanical properties of dissimilar Al-Cu joints by friction stir welding

Dissimilar friction stir welding between 1060 aluminum alloy and annealed pure copper sheet with a thickness of 3 mm was investigated. Sound weld was obtained at a rotational speed of 1050 r/min and a welding speed of 30 mm/min. Intercalation structure formed at the crown and Cu/weld nugget （WN） area promotes interracial diffusion and metallurgical bonding of aluminum and copper. However, corrosion morphology reveals the weak bonding mechanism of internal interface, which causes the joint failing across the interface with a brittle-ductile mixed fracture mode. The tensile strength of the joint is 148 MPa, which is higher than that of the aluminum matrix. Crystal defects and grain refinement by severely plastic deformation during friction stir welding facilitate short circuit diffusion and thus accelerate the formation of A14Cu9 and A12Cu intermetallic compounds （IMCs）. XRD results show that A14Cu9 is mainly in Cu/WN transition zone. The high dislocation density and formation of dislocation loops are the major reasons of hardness increase in the WN.

Influence of forging process on microstructure and mechanical properties of large section Ti-6.5Al-1Mo-1V-2Zr alloy bars

The mechanical properties, microstructure and tensile fracture of Ti-6.5AI-IMo-IV-2Zr large section bars produced by three diffrent forging processes were investigated. The results show that when billet forging and finish forging were conducted by means of fullering at high and low temperature of r-region, respectively; the microstructure of forged bar is coarse Widmanstaten structure; the mechanical properties, especially the reduction of cross-sectional area, are poor, and the room temperature tensile fracture presents a brittle feature. While billet forging was carried out by upset-fullering at high temperature of the r-region, and finish forging was proceeded through fullering at （a＋fl）-region, the microstructure of forged bar was a duplex structure, the bar has better comprehensive mechanical properties, and the room temperature tensile fracture reveals a ductile feature. In order to obtain qualified Ti-6.SAI-IMo-IV-2Zr alloy bar, it is the key that as-cast microstructure should be completely broken during billet forging, and the forging temperature and deformation are also well controlled upon finishing forging.

Tensile and wear properties of TiC reinforced 420 stainless steel fabricated by in situ synthesis

TiC particle reinforced 420 stainless steel matrix composites were fabricated, and the microstructure, tensile properties and wear resistance of the composites were studied. The experimental results indicate that the distribution of TiC particles with size of 5 to 10 μm in diameter is uniform if the volume fraction of TiC is lower than 6%. However, slight agglomeration can be observed when the TiC content exceeds 6%. With the increase of TiC content the tensile and yield strength of the composites prepared increases and reaches the maximum when the volume fraction of TiC increases to 5%. Further increase of TiC content causes reductions of yield and tensile strength. The ductility of the composites shows a monotone decrease with the increase of TiC addition. The introduction of TiC into 420 stainless steel results in significant improvement on wear resistance, which reaches a steady level when the volume fraction of TiC increases to 11% and does not show obvious variation if the TiC content is further increased.

Microstructure and properties of biodegradable β-TCP reinforced Mg-Zn-Zr composites

Magnesium alloys have good biocompatibility, but their mechanical properties and corrosion resistance may not be satisfied for using as degradable materials within bone due to its high corrosion rate in the physiological environment. Nano β-TCP particles were added into Mg-Zn-Zr alloy to improve its microstructure and the properties. As-extruded Mg-3Zn-0.8Zr alloy and Mg-3Zn-0.8Zr/xβ-TCP （x=0.5%, 1.0% and 1.5%） composites were respectively fabricated. The grains of Mg-Zn-Zr/β-TCP composites were significantly refined. The results of the tensile tests indicate that the ultimate tensile strength and the elongation of composites were improved with the addition of β-TCP. The electrochemical test result in simulation body fluid shows that the corrosion resistance of the composites was strongly enhanced comparing with that of the alloy. The corrosion potential of Mg-3Zn0.8-Zr/1.0β-TCP composite is 1.547 V and its corrosion current density is 1.20×10 6 A/cm 2 .

Preparation and properties of C/C-ZrB2-SiC composites by high-solid-loading slurry impregnation and polymer infiltration and pyrolysis（PIP）

Ultrahigh-temperature ceramics were added to C/C composites to meet their application requirement in a high-temperature oxidizing environment. C/C-ZrB2-SiC composites were fabricated by high-solid-loading slurry impregnation with polymer infiltration and pyrolysis. The dispersion and rheological behavior of ZrB2 slurry and the microstructural, mechanical, and ablation properties of the C/C-ZrB2-SiC composites were investigated. Results indicated that a well-dispersed and low-viscosity ZrB2 slurry was obtained using 0.40 wt.% polyethyleneimine as a dispersant at pH 5. Ceramics were uniformly distributed in the short-cut fiber layer and needle-punched area. The flexural strength of the C/C-ZrB2-SiC composites was 309.30 MPa. The composites exhibited satisfactory ablation resistance under the oxyacetylene flame of 2500℃, and the mass and linear ablation rates were 0.40 mg/s and 0.91 μm/s, respectively. A continuous and compact Zr O2 layer, which could effectively reduce the diffusion rate of oxygen and protect the composites from being ablated, was formed.

Novel method of screw extrusion for fabricating Al/Mg(macro-) composites from aluminum alloy 6063 and magnesium granules

A novel method of screw extrusion was used for producing a bimetal composite Al/Mg from granules containing aluminium alloy 6063 （AA6063） and commercial pure magnesium. Up to 12.5%（mass fraction） pure magnesium was added to the aluminium alloy. In general, the material consisted of a fine grained microstructure. In addition to the phases originating from the input materials, intermetallic phases were observed as islands consisting of the Al2Mg3 phase surrounded byγ-Mg17Al12, throughout the microstructure. The mechanical properties of the extruded material showed a gradual increase in strength with increasing the addition of Mg. The highest registered UTS, well above 350 MPa, was observed for the material containing 10%Mg. Examinations of the fracture surfaces indicated that increasing the magnesium content led to a higher degree of brittle fracture and a gradual change of the fracture micro-mechanisms. The optimization of the post-extrusion processing conditions is still ongoing.

Improved mechanical and wear properties of Ti-35Nb-5Ta-7Zr-xSi alloys fabricated by selective electron beam melting for biomedical application

As the next generation biomedical titanium alloy, β-type titanium alloys are excellent candidates for biomedical applications due to the relative low elastic modulus and the contained non-toxic elements. However, the relative low strength and unsatisfactory tribological property are undesired for load-bearing implant applications. In this study, 0-5 at% Si was added to the classic Ti-35Nb-5Ta-7Zr alloy to improve its strength and wear resistance, and the(Ti-35Nb-5Ta-7Zr)1-x-Six(x=0, 1 at% and 5 at%) alloy were fabricated by selective electron beam melting(SEBM)technology. The results indicated that Si addition significantly increases in compressive yield strength, which is mainly due to grain refinement strengthening. At the same time, the wear rate of the as-built TNTZ-5Si alloy in SBF solution was only ~30% of the Ti-6Al-4V alloy. Consequently, the TNTZ-5Si alloy showed an excellent combination of compressive yield strength, elastic modulus and wear resistance for potential load-bearing implant applications.

Microstructures and mechanical properties of in-situ TiB2/Al−xSi−0.3Mg composites

In-situ 2 vol.%TiB2 particle reinforced Al−xSi−0.3Mg(x=7,9,12,15 wt.%)composites were prepared by the salt−metal reaction,and the microstructures and mechanical properties were investigated.The results show that the TiB2 particles with a diameter of 20−80 nm and the eutectic Si with a length of 1−10μm are the main strengthening phases in the TiB2/Al−xSi−0.3Mg composites.The TiB2 particles promote grain refinement and modify the eutectic Si from needle-like to short-rod shape.However,the strengthening effect of TiB2 particles is weakened as the Si content exceeds the eutectic composition,which can be attributed to the formation of large and irregular primary Si.The axial tensile test results and fractography observations indicate that these composites show more brittle fracture characteristics than the corresponding alloy matrixes.

Die sinter bonding in air using copper formate preform for formation of full-density bondline

Pressure-assisted sinter bonding was performed in air at 250−350℃ using a preform comprising copper formate particles to form a bondline that is sustainable at high temperatures.H2 and CO generated concurrently by the pyrolysis of copper formate at 210℃ during the sinter bonding removed the native oxide and other oxides grown on bulk Cu finishes,enabling interface bonding.Moreover,Cu produced in situ by the reduction of Cu(II)accelerated the sinter bonding.Consequently,the bonding achieved at 300−350℃ under 5 MPa exhibited sufficient shear strength of 20.0−31.5 MPa after 180−300 min of sinter bonding.In addition,an increase in pressure to 10 MPa resulted in shear strength of 21.9 MPa after an extremely short time of 30 s at 250℃,and a near-full-density bondline was achieved after 300 s.The obtained results indicate the promising potential of the preform comprising copper formate particles for high-speed sinter bonding.

Microstructures and mechanical properties of Ti−Al−V−Nb alloys with cluster formula manufactured by laser additive manufacturing

Ti−Al−V−Nb alloys with the cluster formula,12[Al−Ti_(12)](AlTi_(2))+5[Al−Ti1_(4)](V,Nb)2Ti,were designed by replacing V with Nb based on the Ti−6Al−4V alloy.Single-track cladding layers and bulk samples of the alloys with Nb contents ranging from 0 to 6.96 wt.%were prepared by laser additive manufacturing to examine their formability,microstructure,and mechanical properties.For single-track cladding layers,the addition of Nb increased the surface roughness slightly and decreased the molten pool height to improve its spreadability.The alloy,Ti−5.96Al−1.94V−3.54Nb(wt.%),exhibited better geometrical accuracy than the other alloys because its molten pool height was consistent with the spread layer thickness of the powder.The microstructures of the bulk samples contained similar columnar β-phase grains,regardless of Nb content.These grains grew epitaxially from the Ti substrate along the deposition direction,with basket-weaveα-phase laths within the columnar grains.Theα-phase size increased with increasing Nb contents,but its uniformity decreased.Along the deposition direction,the Vickers hardness increased from the substrate to the surface.The Ti−5.96Al−1.94V−3.54Nb alloy exhibited the highest Vickers hardness regardless of deposition position because of the optimal matching relationship between theα-phase size and its content among the designed alloys.

Fabrication of AA2024−TiO2 nanocomposites through stir casting process

Given the nonuse of TiO2 nanoparticles as the reinforcement of AA2024 alloy in fabricating composites by ex-situ casting methods,it was decided to process the AA2024−xTiO2(np)(x=0,0.5 and 1 vol.%)nanocomposites by employing the stir casting method.The structural properties of the produced samples were then investigated by optical microscopy and scanning electron microscopy;their mechanical properties were also addressed by hardness and tensile tests.The results showed that adding 1 vol.%TiO2 nanoparticles reduced the grain size and dendrite arm spacing by about 66%and 31%,respectively.Also,hardness,ultimate tensile strength,yield strength,and elongation of AA2024−1vol.%TiO2(np)composite were increased by about 25%,28%,4%and 163%,respectively,as compared to those of the monolithic component.The agglomerations of nanoparticles in the structure of nanocomposites were found to be a factor weakening the strength against the strengthening mechanisms.Some agglomerations of nanoparticles in the matrix were detected on the fractured surfaces of the tension test specimens.

Microstructure and mechanical properties of Al−Mg−Si alloy U-shaped profile

To get a full understanding of hot extrusion,solid solution treatment and aging process on the Al−0.56Mg−0.63Si alloy,the microstructure and mechanical properties of a U-shaped profile were studied through optical microscopy,scanning electrical microscopy,transmission electrical microscopy,hardness,and tensile tests.The coarse equiaxed grains existed near the profile edge as a result of the dynamic recrystallization nucleation and exceeding growth during hot extrusion.The fibrous deformed and sub-structured grains located between the two coarse grain layers,due to the occurrence of work-hardening and dynamic recovery.Perpendicular needle β′′precipitates were distributed inside the grain,and obvious precipitates-free zone appeared after aging treatment.The tensile strength,yield strength and elongation of the aged Al−Mg−Si alloy U-shaped profile were no less than 279.4 MPa,258.6 MPa,and 21.6%,respectively.The fracture morphology showed dimple rupture characteristics.The precipitates and grain boundaries played key role in the strengthening contribution.

Effects of cold deformation on microstructure and mechanical properties of Ti-35Nb-2Zr-0.3O alloy for biomedical applications

The Ti-35Nb-2Zr-0.3O(mass fraction,%)alloy was melted under a high-purity argon atmosphere in a high vacuumnon-consumable arc melting furnace,followed by cold deformation.The effects of cold deformation process on microstructure andmechanical properties were investigated using the OM,XRD,TEM,Vicker hardness tester and universal material testing machine.Results indicated that the alloy showed multiple plastic deformation mechanisms,including stress-inducedα'martensite(SIMα')transformation,dislocation slipping and deformation twins.With the increase of cold deformation reduction,the tensile strength andhardness increased owing to the increase of dislocation density and grain refinement,and the elastic modulus slightly increasedowing to the increase of SIMα'phase.The90%cold deformed alloy exhibited a great potential to become a new candidate forbiomedical applications since it possessed low elastic modulus(56.2GPa),high tensile strength(1260MPa)and highstrength-to-modulus ratio(22.4×10-3),which are superior than those of Ti-6Al-4V alloy.

Gas tungsten arc welding of CP-copper to 304 stainless steel using different filler materials

The dissimilar joining of CP-copper to 304 stainless steel was performed by gas tungsten arc welding process using different filler materials. The results indicated the formation of defect free joint by using copper filler material. But, the presence of some defects like solidification crack and lack of fusion caused decreasing tensile strength of other joints. In the optimum conditions, the tensile strength of the joint was 96% of the weaker material. Also, this joint was bent till to 180° without any macroscopic defects like separation, tearing or fracture. It was concluded that copper is a new and good candidate for gas tungsten arc welding of copper to 304 stainless steel.

Al-matrix composite based on Al-Ca-Ni-La system additionally reinforced by L12 type nanoparticles

The structure of the quaternary Al?(2?4)wt.%Ca?Ni?La system near the aluminum corner has been studied using computational analysis in the Thermo-Calc program and experimental studies(electron microscopy,microprobe analysis and X-ray diffraction).Based on the phase equilibria data obtained,the experimental projection of the liquidus surface and solid state phase-field distribution of the Al?Ca?Ni?La system have been proposed.Microstructure studies reveal that the alloys with the 2?4 wt.%Ca,2?4 wt.%Ni and 1?3 wt.%La ranges have an ultra-fine hypoeutectic structure with 30%volume fraction of eutectic intermetallics,which allows one to classify these alloys as natural Al-matrix composites.The ultra-fine eutectic structure produces significant strengthening,the magnitude of which can be well described using the modified Orowan looping mechanism model.Small additives of Zr and Sc(0.2 and 0.1 wt.%,respectively)lead to significant strengthening(by^25%)due to the formation of L12 type phase(Al3(Zr,Sc))nanoparticles during annealing of the alloy at 350?400℃.Due to the high volume fraction of eutectic intermetallics,the new alloys have low coefficients of thermal expansion and high thermal stability of the structure and mechanical properties.

Microstructure and properties of biodegradable co-continuous(HA+β-TCP)/Zn−3Sn composite fabricated by vacuum casting-infiltration technique

The co-continuous(HA+β-TCP)/Zn−3Sn composite was fabricated via vacuum casting-infiltration method.The microstructure,mechanical properties,corrosion behaviors,and hemolysis ratio of the composite were studied by scanning electron microscope,X-ray diffractometer,mechanical testing,electrochemical test,immersion test,and ultraviolet spectrophotometry.The results indicate that Zn−3Sn alloy infiltrated into porous HA+β-TCP scaffold,which resulted in the formation of a compact(HA+β-TCP)/Zn−3Sn co-continuous composite,without any reaction layer between the Zn−3Sn alloy and the HA+β-TCP scaffold.The compressive strength of the composite was equal to about 3/4 that of Zn−3Sn alloy bulk.The corrosion rate of composite in simulated body fluid solution was slightly higher than that of Zn−3Sn alloy bulk.The main corrosion product on the composite surface was Zn(OH)2.The hemolysis rate of the composite was lower than that of Zn–3Sn alloy bulk and exhibited superior blood compatibility.

Solid-state composite technology for B_4C_p reinforced magnesium-lithium alloy

B 4 C p /Mg-8Li-1Zn and B 4 C p /Mg-8Li-1Al-1Y composites were prepared with hot-extrusion solid-state composite processing. The microstructures and mechanical properties of the composites were studied. With the optimized parameters, the deformation effects and the migration of α phase are improved, and the amount and size of foil gaps are decreased. The bonding force between foils is improved, and the oxidation of foils is lowered. The results of tensile test show that the strengths of the B 4 C p /Mg-8Li-1Zn and B 4 C p /Mg-8Li-1Al-1Y composites are increased obviously after hot-extrusion solid-state composite processing （238 MPa and 257.23 MPa, respectively）. The specific strength of B 4 C p /Mg-8Li-1Al-1Y composite is the highest （169.23×10 3 cm）.