结构钢锻件试棒性能等效性及其与组织关系研究

目的研究相同锻造工序下结构钢等效试棒低倍组织、微观金相组织与力学性能,分析组织与性能关系,探讨等效试棒代表锻件性能的有效性,给出合理试棒锻造工序建议。方法依据等效试棒锻造规范锻制结构钢锻件等效试棒,在规定位置取样测试力学性能,切取横截面制备低倍组织试片,观测分析试棒低倍组织流线及金相组织;对比分析试棒组织与性能关系。结果不同等效试棒金相组织均为正常调质态组织,但横截面低倍组织各异,等效试棒取样力学性能同样存在差异。结论结构钢锻件等效试棒力学性能差异缘于锻造操作导致的宏观组织流线不同及变形不均,保证试棒等效性必须尽量减小不同试棒间性能不确定性,这就要求等效试棒锻造中各方向均匀变形,并在工艺执行中严格规范。

Microstructural evolution and its effect on mechanical properties in different regions of 2219-C10S aluminum alloy TIG-welded joint

Microstructural evolution and its effect on mechanical properties in different regions of 2219-C10S aluminum alloy tungsten inert gas(TIG)welded joint were analyzed in detail.In weld zone(WZ),α+θeutectic structure formed at grain boundaries with no precipitates inside the grains.In partially melted zone(PMZ),symbiotic eutectic or divorced eutectic formed at grain boundaries and needle-likeθ′phases appeared in the secondary heated zone.In over aged zone(OAZ),the coarsening and dissolution ofθ′phases occurred and mostθ′phases transformed intoθphases.In general heat affected zone(HAZ),θ′phases coarsened.Factors such as the strengthening phases,the grain size,the Cu content in matrix and the dislocation density can affect the mechanical properties in different regions of the joint.Moreover,a model describing the relationship between mechanical properties of the material and the volume fraction of precipitates,the average diameter of precipitates and the concentration of soluble elements was proposed.