Laser-assisted water jet machining of high quality micro-trap structures on stainless steel surfaces

Secondary electron emission(SEE)has emerged as a critical issue in next-generation accelerators.Mitigating SEE on metal surfaces is crucial for enhancing the stability and emittance of particle accelerators while extending their lifespan.This paper explores the application of laser-assisted water jet technology in constructing high-quality micro-trap structures on 316L stainless steel,a key material in accelerator manufacturing.The study systematically analyzes the impact of various parameters such as laser repetition frequency,pulse duration,average power,water jet pressure,repeat times,nozzle offset,focal position,offset distance between grooves,and processing speed on the surface morphology of stainless steel.The findings reveal that micro-groove depth increases with higher laser power but decreases with increasing water jet pressure and processing speed.Interestingly,repeat times have minimal effect on depth.On the other hand,micro-groove width increases with higher laser power and repeat times but decreases with processing speed.By optimizing these parameters,the researchers achieved high-quality pound sign-shaped trap structure with consistent dimensions.We tested the secondary electron emission coefficient of the"well"structure.The coefficient is reduced by 0.5 at most compared to before processing,effectively suppressing secondary electron emission.These results offer indispensable insights for the fabrication of micro-trap structures on material surfaces.Laser-assisted water jet technology demonstrates considerable potential in mitigating SEE on metal surfaces.

Research progress of Ag_3PO_4-based photocatalyst: Fundamentals and performance enhancement

Ag3PO4 is found to be a highly efficient photocatalyst and receives great attention. The high activity of the photocatalyst is credited to the intrinsic electronic structure. The morphology control and nano-composite fabrication are used to improve the performance and practicability. This paper reviews the structure, properties and some theoretical aspects of Ag3PO4 single crystal. Also, the major strategies, namely the morphology control and hetero-nanostructure construction, as ways to improve the performance of Ag3PO4-based photocatalysts, are summarized with the aid of some typical instances.

Effect of cooling rate on morphology of primary particles in Al-Sc-Zr master alloy

Al-1.0%Sc-1.0%Zr （mass fraction） master alloy was prepared at different cooling rates. The morphology and thermodynamics data of the primary particles of the master alloy were investigated by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and differential scanning calorimetry （DSC）. It shows that the primary particles are dendrite-shaped particles comprised of several attached small cubic, cusped-cubic or crucifer shape particles at slow cooling rate. However, the primary particles are separated with crucifer shape at intermediate cooling rate, and they are cubic with cusped-cubic shape at high cooling rate. Meanwhile, the separated and attached particles present AlaSc/AlaZr1-xScx core-shell structure. The formation mechanism of the structure was systematically investigated by a mathematical model.

Morphology effect of zirconia support on the catalytic performance of supported Ni catalysts for dry reforming of methane

An immature pinecone shaped hierarchically structured zirconia （ZrO2-ipch） and a cobblestone-like zirconia nanoparticulate （ZrO2-cs）, both with the monoclinic phase （m-phase）, were synthesized by the facile hydrothermal method and used as the support for a Ni catalyst for the dry reforming of methane （DRM） with CO2. ZrO2-ipch is a much better support than ZrO2-cs and the traditional ZrO2 irregular particles made by a simple precipitation method （ZrO2-ip）. The supported Ni catalyst on ZrO2-ipch （Ni/ZrO2-ipch） exhibited outstanding catalytic activity and coke-resistant stability compared to the ones on ZrO2-cs （Ni/ZrO2-cs） and ZrO2-ip （Ni/ZrO2-ip）. Ni/ZrO2-ip exhibited the worst catalytic performance. The origin of the significantly enhanced catalytic performance was revealed by characterization including XRD, N2 adsorption measurement （BET）, TEM, H2-TPR, CO chemisorption, CO2-TPD, XPS and TGA. The superior catalytic activity of Ni/ZrO2-ipch to Ni/ZrO2-cs or Ni/ZrO2-ip was ascribed to a higher Ni dispersion, increased reducibility, enhanced oxygen mo- bility, and more basic sites with a higher strength, which were due to the unique hierarchically structural morphology of the ZrO2-ipch support. Ni/ZrO2-ipch exhibited better stability for the DRM reaction than Ni/ZrO2-ip, which was ascribed to its higher resistance to Ni sintering due to a strengthened metal-support interaction and the confinement effect of the mesopores and coke deposition resistance. The higher coking resistance of Ni/ZrO2-ipch for the DRM reaction in comparison with Ni/ZrOz-ip orignated from the coke-removalabitity of the higher amount of lattice oxygen and more basic sites, confirmed by XPS and CO2-TPD analysis, and the stabilized Ni on the Ni/ZrO2-ipch catalyst by the confinement effect of the mesopores of the hierarchical ZrO2-ipch sup- port. The superior catalytic performance and coking resistance of the Ni/ZrO2-ipch catalyst makes it a promising candidate for synthesis gas production from the DRM reaction.

Electro-spark epitaxial deposition of NiCoCrAlYTa alloy on directionally solidified nickel-based superalloy

An 8 mm-high NiCoCrAlYTa coating was epitaxially built-up on a directionally solidified (DS) Ni-based superalloy blade tip by electro-spark deposition.Epitaxial morphologies of the coating and its microstructural characteristics were investigated by means of SEM,XRD and TEM etc.It is observed that the fine column-like dendrites originated from the γ'-particles or γ'-clusters of the DS substrate and are un-continuously coarsened.The β-phase particles precipitate and grow eutectically with the γ-phase.The orientation of fine column dendrites depends on electro-spark deposition processing parameters and the microstructure can be characterized with superfine γ and β phases.

Simulation of Morphologies and Mechanical Properties of A/B Polymer Blend Film

The effects of blend composition and micro-phase structure on the mechanical behavior of A/B polymer blend film are studied by coupling the Monte Carlo(MC) simulation of morphology with the lattice spring model(LSM) of micro mechanics of materials.The MC method with bond length fluctuation and cavity diffusion algorithm on cubic lattice is adopted to simulate the micro-phase structure of A/B polymer blend.The information of morphology and structure is then inputted to the LSM composed of a three-dimensional network of springs to obtain the mechanical properties of polymer blend film.Simulated results show that the mechanical response is mainly affected by the density and the composition of polymer blend film through the morphology transition.When a force is applied on the outer boundary of polymer blend film,the vicinity of the inner cavities experiences higher stresses and strains responsible for the onset of crack propagation and the premature failure of the entire system.

The Morphology, Phase Composition and Effect of Corrosion Product on Simulated Archaeological Iron

The immersion corrosion of archaeological iron in solution(0.06mol·L- 1NaCl+0.03mol·L -1 Na2SO4+ 0.01mol·L- 1 NaHCO3)simulating soil water composition was presented.The evolution of archaeological iron from iron to iron oxide and to iron oxy-hydroxides compounds was investigated by scanning electron microscope(SEM) and X-ray diffraction(XRD)analysis.According to the morphology,phase composition,and transformation proc- ess,the contributions of each corrosion product to archaeological iron were discussed.

Red-blood-cell-like nitrogen-doped porous carbon as an efficient metal-free catalyst for oxygen reduction reaction

A red-blood-cell-like nitrogen-doped porous carbon catalyst with a high nitrogen content(9.81%)and specific surface area(631.46 m^2/g)was prepared by using melamine cyanuric acid and glucose as sacrificial template and carbon source,respectively.This catalyst has a comparable onset potential and a higher diffusion-limiting current density than the commercial 20 wt%Pt/C catalyst in alkaline electrolyte.The oxygen reduction reaction mechanism catalyzed by this catalyst is mainly through a 4e pathway process.The excellent catalytic activity could origin from the synergistic effect of the in-situ doped nitrogen(up to 9.81%)and three-dimensional(3D)porous network structure with high specific surface area,which is conducive to the exposure of more active sites.It is interesting to note that the catalytic activity of oxygen reduction strongly depends on the proportion of graphic N rather than the total N content.

Review of reflective fiber optic sensors for surface topography measurement

Different from the traditional contact surface topography measurement,reflective intensity-modulated fiber optic sensor(RIM-FOS)has the unique advantages of non-contact nondestructive detection.This paper briefly introduces the principle and performance of RIM-FOS for surface topography measurement and compares with several other methods of topography measurement.Based on the review of its development process,this paper summarizes and analyses the hot issues of RIM-FOS in the surface topography measurement,then predicts the future trend for a guidance of the further study.

Boosting ethanol oxidation over nickel oxide through construction of quasi-one-dimensional morphology and hierarchically porous structure

Quasi-one-dimensional NiO with a hierarchically porous structure was synthesized through a facile coordination−precipitation method with the coupling effect of ammonia and a post-calcination treatment.The electrocatalytic properties of NiO fibers for the oxidation of ethanol were compared with those of NiO spheres.The results show that the fibrous NiO possesses a larger specific surface area of 140.153 m2/g and a lower electrical resistivity of 4.5×105Ω·m,leading to an impressively superior electrocatalytic activity to spherical NiO for ethanol oxidation in alkaline media.The current decay on fibrous NiO at 0.6 V in 100−900 s was 0.00003%,which is much lower than that of spherical NiO,indicating its better stability.The unique morphology and hierarchically porous structure give the fibrous NiO great potential to be used as an anodic electrocatalyst for direct ethanol fuel cells.

Formation of Polyethersulfone Film with Regular Microporous Structure by Water Vapor Induced Phase Separation

Polyethersulfone(PES)film with regular microporous structure was formed using dichloromethane as the solvent via water vapor induced phase separation(VIPS).The effects of solution concentration,atmospheric humidity and temperature,as well as molecular weight of PES on the surface morphology of the polymer film were investigated.The surface morphology characterized by SEM showed that the pore size reduced as the solution concentration increased.There was an optimum range of relative humidity for the formation of regular pore structure, which was from 60%to 90%at concentration of 20 g·L-1 and 20°C.With the atmospheric temperature varied from 20 to 30°C,the pore became larger and the space between pores increased.The pore size in the PES film with low molecular weight was smaller than that with high molecular weight.

纳米级氢氧化镍与微米级球形氢氧化镍性能比较

为开发高容量、高循环性能镍氢电池,分别使用共沉淀法和固相沉淀转化法,合成了微米级球形氢氧化镍和纳米级氢氧化镍,并对其结构、形貌以及电化学性能进行了对比研究.XRD谱图分析、充放电以及循环伏安测试结果表明,纳米级氢氧化镍比微米级球形氢氧化镍具有更高的电化学活性,而微米级球形氢氧化镍在可逆性、电极循环寿命方面比纳米级氢氧化镍具有更为优越的性能.纳米级氢氧化镍与微米级球形氢氧化镍掺杂使用可收到较好的效果.当纳米级氢氧化镍以质量分数为8%与微米级氢氧化镍掺杂使用时,放电容量提高了约9.6%,同时电极循环性能也得到了一定提高.

Advanced carbon materials for flexible and wearable sensors

Flexible and wearable sensors have drawn ex-tensive concern due to their wide potential applications inwearable electronics and intelligent robots. Flexible sensorswith high sensRivity, good flexibility, and excellent stabilityare highly desirable for monitoring human biomedical signals,movements and the environment. The active materials and thedevice structures are the keys to achieve high performance.Carbon nanomaterials, including carbon nanotubes （CNTs）,graphene, carbon black and carbon nanofibers, are one of themost commonly used active materials for the fabrication ofhigh-performance flexible sensors due to their superiorproperties. Especially, CNTs and graphene can be assembledinto various multi-scaled macroscopic structures, includingone dimensional fibers, two dimensional films and three di-mensional architectures, endowing the facile design of flexiblesensors for wide practical applications. In addition, the hybridstructured carbon materials derived from natural bio-mate-rials also showed a bright prospect for applications in flexiblesensors. This review provides a comprehensive presentation offlexible and wearable sensors based on the above variouscarbon materials. Following a brief introduction of flexiblesensors and carbon materials, the fundamentals of typicalflexible sensors, such as strain sensors, pressure sensors,temperature sensors and humidity sensors, are presented.Then, the latest progress of flexible sensors based on carbonmaterials, including the fabrication processes, performanceand applications, are summarized. Finally, the remainingmajor challenges of carbon-based flexible electronics are dis-cussed and the future research directions are proposed.

Morphology control and shape evolution in 3D hierarchical superstructures

Hierarchical structures, in which structure is generated and controlled simultaneously at different size scales, have attracted increasing attention due to their potentials in both theoretical research and practical applications. In this review, a "non-classical crystallization" mechanism is discussed for their possibilities in morphology control of hierarchically-structured materials. Differently, this crystallization route is not based on the attaching and detaching of monomers as happened in the classical case, but through the self-organization of preformed building blocks as nanosized subunits, whose oriented attachment leads to mesocrystals with favorable morphology and texture. Representative materials including both inorganic and organic crystals are reported with possible mechanisms proposed. Synthetic protocols based on this mechanism provide unique inspirations for materials design and could be applied to morphological and structural control of new materials with optimized functions.

Self-assembly of Ophiopogonis polysaccharide-iron(Ⅲ) complex in aqueous solution and solid state

Ophiopogonis polysaccharide-iron(Ⅲ)(OPI)was prepared and characterized in the present study.The optimum condition for preparing OPI was as follows:OP and trisodium citrate were mixed at a weight ratio of 4:1 and reacted in a water bath at 70°C for 3 h within the pH range of 8.0–8.5.Aggregation morphology or structure of OPI in aqueous solution and solid state was studied by scanning electron microscopy,transmission electron microscopy and small-angle X-ray diffraction.In aqueous solution,OPI could self-assemble into micron vesicles with flower-shaped morphology.Results of X-ray diffraction showed OPI with layered structure.A core-shell model was proposed for OPI.

Morphological and structural engineering in amorphous Cu2MoS4 nanocages for remarkable electrocatalytic hydrogen evolution

Morphological and structural control of amorphous nanomaterials is challenging due to the long-range disordered atomic arrangements. Herein, we firstly propose a controllable self-hydrolyzing etching-precipitating (SHEP) method to fabricate the regular-shaped amorphous Cu2MoS4 nanocages (a-Cu2MoS4 NCs) with hollow porous structures under ambient conditions. Benefitting from the hollow porous structures and the amorphous characteristics with copious sulfur vacancies, the a-Cu2MoS4 NCs possess more enhanced activity toward hydrogen evolution reaction (HER) than their crystalline counterparts. The octahedral a-Cu2MoS4 NCs with a shell thickness of 20 nm, which balance the appropriate surface porosity and good structural stability, exhibit the best HER activity with a low overpotential of 96 mV at 10 mA cm^-2 and a small tafel slope of 61 mV decade^-1 in alkaline environment. Moreover, this method is very versatile and can be extended to synthesize other ternary nanocages. Our current work may shed light on the precise controllable synthesis of various ternary nanocages and open a new frontier for developing highly active amorphous catalysts.

One-pot synthesis of Bi2Se3 nanostructures with rationally tunable morphologies

Shape control has proven to be a powerful and versatile means of tailoring the properties of Bi2Se3 nanostructures for a wide variety of applications. Here, three different Bi2Se3 nanostructures, i.e., spiral-type nanoplates, smooth nanoplates, and dendritic nanostructures, were prepared by manipulating the supersaturation level in the synthetic system. This mechanism study indicated that, at low supersaturation, defects in the crystal growth could cause a step edge upon which Bi2Se3 particles were added continuously, leading to the formation of spiral-type nanoplates. At intermediate supersaturation, the aggregation of amorphous Bi2Se3 particles and subsequent recrystallization resulted in the formation of smooth nanoplates. Furthermore, at high supersaturation, polycrystalline Bi2Se3 cores formed initially, on which anisotropic growth of Bi2Se3 occurred. This work not only advances our understanding of the growth mechanism but also offers a new approach to control the morphology of Bi2Se3 nanostructures.

Crystalline Structure and Surface Morphology of Tin Oxide Films Grown by DC Reactive Sputtering

Tin oxide thin films were deposited by direct current （DC） reactive sputtering at gas pressures of 0.015 mbar - 0.15 mbar. The crystalline structure and surface morphology of the prepared SnO2 films were introduced by X-ray diffraction （XRD） and atomic force microscopy （AFM）. These films showed preferred orientation in the （110） plane. Due to AFM micrographs, the grain size increased non-uniformly as the working gas pressure increased.

Morphologies and corrosion resistances of electroless Ni-P coated nanoporous coppers

In order to improve the corrosion resistance of nanoporous coppers （NPCs）, the electroless Ni-P coated NPCs were prepared in plating solutions with different pH values （5, 8, 11） and complexing agent （actic acid, citric acid）. The morphologies and cor- rosion resistances of the as-prepared samples were investigated. The results showed that the double complexing agent com- posed of lactic acid and citric acid is relatively suitable for preparing the Ni-P coated NPC with three-dimensional continuous interpenetrating ligament-channel structures, and the uniform ligaments and nanoporous channels could be obtained at pH8. The Ni-P coated NPC showed higher corrosion potentials than NPC in H2S04, NaOH and NaC1 corrosion solutions.

Phase-field crystal modeling of shape transition of strained islands in heteroepitaxy

The phase-field crystal(PFC) model is employed to study the shape transition of strained islands in heteroepitaxy on vicinal substrates.The influences of both substrate vicinal angles β and the lattice mismatch ξ are discussed.The increase of substrate vicinal angles is found to be capable of significantly changing the surface nanostructures of epitaxial films.The surface morphology of films undergoes a series of transitions that include Stranski-Krastonov(SK) islands,the couple growth of islands and the step flow as well as the formation of step bunching.In addition,the larger ξ indicates an increased strained island density after coarsening,and results in the incoherent growth of strained islands with the creation of misfit dislocations.Coarsening,coalescence and faceting of strained islands are also observed.Some facets in the shape transition of strained islands are found to be stable and can be determined by β and crystal symmetry of the film.