To enhance the corrosion resistance of magnesium（Mg） alloy and to impart its surface with antibacterial functionality for inhibiting biofilm formation and biocorrosion, Mg（OH）2 films were fabricated on AZ31 magnes...To enhance the corrosion resistance of magnesium（Mg） alloy and to impart its surface with antibacterial functionality for inhibiting biofilm formation and biocorrosion, Mg（OH）2 films were fabricated on AZ31 magnesium alloy substrates by an in-situ hydrothermal method and well-defined multilayer coatings, consisting of gentamicin sulfate（GS） and poly（sodium 4-styrene sulfonate）（PSS）, were prepared via layer-by-layer（Lb L） assembly. The morphologies, chemical compositions and corrosion resistance of the obtained（PSS/GS）n/Mg sample were investigated using scanning electron microscopy, Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, electrochemical methods and immersion tests. Finally, the bactericidal activity of（PSS/GS）n/Mg samples against Staphylococcus aureus was assessed by the zone of inhibition methods and plate-counting method. The so-synthesized composite coating on the Mg alloy substrates exhibits good corrosion resistance and antibacterial performance, which make them attractive as coatings for medical implanted devices.展开更多
The effects of Sr and Y with different contents on the microstructure and corrosion resistance of AZ31 alloy were investigated. The results indicate that the addition of Sr can obviously reduce the grain size of AZ31 ...The effects of Sr and Y with different contents on the microstructure and corrosion resistance of AZ31 alloy were investigated. The results indicate that the addition of Sr can obviously reduce the grain size of AZ31 alloy and transform β-Mg 17 Al 12 phase from continuous network to scattered form. Simultaneously, Al 4 Sr phase distributed along the boundaries of grains is formed in AZ31-Sr magnesium alloys. The addition of Sr is not as effective as the simultaneous addition of Sr＋Y for the refinement of grains, and Al 2 Y and Al 3 Y phases are distributed both in intracrystalline and along grain boundaries. The corrosion resistance is improved slightly in AZ31 alloy with simultaneous addition of 0.5%Sr＋Y. Due to its smallest corrosion current density and corrosion rate, the corrosion resistance of AZ31-0.5%Sr-1.5%Y magnesium alloy is proved the best.展开更多
Phosphate-manganese, tannic acid and vanadium conversion coatings were proposed as an effective pre-treatment layer between electroless Ni-P coating and AZ91D magnesium alloy substrate to replace the traditional chrom...Phosphate-manganese, tannic acid and vanadium conversion coatings were proposed as an effective pre-treatment layer between electroless Ni-P coating and AZ91D magnesium alloy substrate to replace the traditional chromate plus HF pre-treatment. The electrochemical results show that the chrome-free coatings plus electroless Ni-P coating on the magnesium alloy has the lowest corrosion current density and most positive corrosion potential compared with chromate plus electroless Ni-P coating on the magnesium alloy. These proposed pre-treatment layers on the substrate reduce the corrosion of magnesium during plating process, and reduce the potential difference between the matrix and the second phase. Thus, an electroless Ni-P coating with fine crystalline and dense structure was obtained, with preferential phosphorus content, low porosity, good corrosion-resistance and strengthened adhesion than the chromate plus electroless Ni-P.展开更多
The effect of the addition of graphite nanoparticles into the electrolyte used to produce plasma electrolytic oxidation（PEO） coatings on AZ91 and AZ80 magnesium alloys was studied. The corrosion and wear resistances...The effect of the addition of graphite nanoparticles into the electrolyte used to produce plasma electrolytic oxidation（PEO） coatings on AZ91 and AZ80 magnesium alloys was studied. The corrosion and wear resistances of the obtained coatings were investigated. A solution that contained both phosphates and silicates was used as electrolyte. Moreover, two different PEO treatment times were studied. The corrosion resistance was analyzed with potentiodynamic polarization and EIS tests; the wear resistance was investigated with a flat on ring tribometer. The results were related to the morphology, microstructure, elemental composition and thickness evaluated with SEM analysis. The presence of the graphite nanoparticles increased the thickness, produced a densification of the coating and sealed the pores on the surface, thus improving both the corrosion and wear resistance. The increase in the corrosion and wear resistances was more evident for AZ91 than for AZ80 due to the higher aluminum content.展开更多
A Mg-6Zn-3Gd(mass fraction,%) alloy,noted as ZG63,was coated by different micro-arc oxidation(MAO) processes,and the coating structure and corrosion resistance of the alloy were studied using scanning electron microsc...A Mg-6Zn-3Gd(mass fraction,%) alloy,noted as ZG63,was coated by different micro-arc oxidation(MAO) processes,and the coating structure and corrosion resistance of the alloy were studied using scanning electron microscopy(SEM),glancing angle X-ray diffractometry(GAXRD) and various electrochemical methods.The micro-arc oxidation process consists of three stages and corresponds with different coating structures.In the initial stage,the coating thickness is linearly increased and is controlled by electrochemical polarization.In the second stage,the coating grows mainly inward and accords with parabolic regularity.In the third stage,the loose coating forms and is controlled by local arc light.The looser coating is mainly composed of MgSiO3 and the compact coating is mainly composed of MgO.From micro-arc oxidation stage to local arc light stage,the corrosion resistance of the coated alloy firstly increases and then decreases.The satisfied corrosion resistance corresponds to the coating time ranging from 6 to10 min.展开更多
The influence of heat treatment on the corrosion behavior of rolled Mg5 Gd alloys in 3.5 wt.% Na Cl solution saturated with Mg(OH)2 was characterized by immersion test, electrochemical test, scanning electrochemical m...The influence of heat treatment on the corrosion behavior of rolled Mg5 Gd alloys in 3.5 wt.% Na Cl solution saturated with Mg(OH)2 was characterized by immersion test, electrochemical test, scanning electrochemical microscopy(SECM) and corrosion morphology analysis in order to improve the corrosion resistance of Mg alloys. The results showed that solution treatment reduced the corrosion rate of the Mg5 Gd significantly, resulting in relatively uniform corrosion and shallow corrosion cavities due to the dissolution of Cd-containing particles. The following aging process could further decrease the corrosion rate. Precipitation of nano-sized Cd-containing particles did not cause apparent micro-galvanic corrosion, which could be attributed to the formation of a protective corrosion product film fully covering the particles.展开更多
In order to improve the corrosion resistance of the Mg alloys, the superhydrophobic coatings on AZ31 Mg alloy wereprepared by a two-step process of micro-arc oxidation treatment and superhydrophobic treatment in stear...In order to improve the corrosion resistance of the Mg alloys, the superhydrophobic coatings on AZ31 Mg alloy wereprepared by a two-step process of micro-arc oxidation treatment and superhydrophobic treatment in stearic acid ethanol solution. Theeffects of voltages, frequencies and treatment time on the contact angle of the superhydrophobic treated sample were investigated.The results showed that with increasing the voltage, frequency and treatment time, all of the contact angles of the superhydrophobictreated sample increased first, and then decreased, reaching the maximum values at 350 V, 1000 Hz and 5 min, respectively. Theoptimal superhydrophobic coating was mainly composed of MgO and Mg2SiO4 phases, with the pore diameter of ～900 nm, thethickness of ～6.86 μm and the contact angle of 156.96°. The corrosion current density of the superhydrophobic AZ31 sampledecreased by three orders of magnitude, and the amount of hydrogen evolution decreased by 94.77% compared with that of the AZ31substrate sample.展开更多
A Schiff base(a compound containing a C=N bond)induced anodic Ca−P coating was prepared on AZ31 Mg alloy in a mixed solution of CaCl_(2) and KH_(2)PO_(4) at 60℃ in the presence of glucose and L-cysteine.The microstru...A Schiff base(a compound containing a C=N bond)induced anodic Ca−P coating was prepared on AZ31 Mg alloy in a mixed solution of CaCl_(2) and KH_(2)PO_(4) at 60℃ in the presence of glucose and L-cysteine.The microstructure and chemical composition of the coatings were characterized using FE-SEM,FT-IR,XRD,and XPS.The in vitro degradation resistance of the coated samples was evaluated via potentiodynamic polarization(PDP),electrochemical impedance spectroscopy(EIS),and hydrogen evolution test.The experimental results show that the Ca−PSchiff base coating is composed of CaHPO_(4)(DCPA)and hydroxyapatite(HA),whereas HA is not present in the Ca−P coating.The Ca−P_(Schiff base) coating thickness is about 2 times that of Ca−P coating(Ca−P coating:(9.13±4.20)μm and Ca−P_(Schiff base):(18.13±5.78)μm).The corrosion current density of the Ca−P_(Schiff base) coating is two orders of magnitude lower than that of the Ca−P coating.The formation mechanism of the Ca−P_(Schiff base) is proposed.展开更多
The present work focuses on a new method combining cast-infiltration with thermal spraying technology to improve the surface corrosion resistance of magnesium alloy.A zinc-based alloy layer was fabricated on the surfa...The present work focuses on a new method combining cast-infiltration with thermal spraying technology to improve the surface corrosion resistance of magnesium alloy.A zinc-based alloy layer was fabricated on the surface of AZ91D magnesium alloy. The microstructure of the layer was characterized by scanning electron microscopy equipped with an energy dispersive X-ray spectroscopy(EDS).The phase constituent of these alloys was identified by X-ray diffractometry(XRD).The analysis results reveal that a zinc-based alloy layer with a thickness of 700μm can form on the surface of AZ91 alloy matrix.The layer is composed of Mg7Zn3,MgZn and a small amount of α-Mg solid solution.The results indicate that the corrosion-resistance of the specimen with a zinc-based alloy layer is much better than that of the specimen without the layer after being immersed in 5%NaCl solution for 240 h, and the layer is more protective for the AZ91 alloy.展开更多
Anodic coatings were obtained by micro-arc oxidation on AZ91HP magnesium alloys in a solution containing 10 g/L NaOH and 8 g/L phytic acid.The effects of electric parameters including frequency,final voltage,duty cycl...Anodic coatings were obtained by micro-arc oxidation on AZ91HP magnesium alloys in a solution containing 10 g/L NaOH and 8 g/L phytic acid.The effects of electric parameters including frequency,final voltage,duty cycle and current density on the corrosion resistance of anodic coatings formed on the magnesium alloys were investigated by using an orthogonal experiment of four factors with three levels.The results show that the final voltage plays a main role on the coating properties.The orders of affecting corrosion resistance and coating thickness are separately ranked from high to low as,final voltage>duty cycle>current density>frequency and final voltage>current density>frequency>duty cycle.The final voltage influences the corrosion resistance of the anodized samples mainly by changing the surface morphology and coating thickness.展开更多
AZ80 magnesium alloys were deformed at 200,250,300,350 and 400℃ with different deformation degree of 50%,75%, 83%,87%and 90%,respectively.The corrosion properties of different deformed AZ80 samples were studied by ga...AZ80 magnesium alloys were deformed at 200,250,300,350 and 400℃ with different deformation degree of 50%,75%, 83%,87%and 90%,respectively.The corrosion properties of different deformed AZ80 samples were studied by galvanic test in 3.5%NaCl solution.The results show that plastic deformation could improve the corrosion resistance of AZ80 alloy;and the corrosion rate of AZ80 deformed at 250℃ with the deformation degree of 83%was the lowest,which was 33%of the as-cast AZ80 alloy.Further studies of the microstructure show that the refined grain size and continuously distribution ofβphase around the grain boundary did have a positive effect on the improvement of corrosion resistance of AZ80 alloys.For AZ80 alloys,the smaller the grain size is,the more homogeneous the structure is,and the better the corrosion resistance is.展开更多
基金Project(2014TDJH104)supported by Shandong University of Science and Technology(SDUST)Research FundChina+3 种基金Project(2013RCJJ006)supported by Scientific Research Foundation of Shandong University of Science and Technology for Recruited TalentsChinaProject(BS2013CL009)supported by Scientific Research Foundation of Shandong for Outstanding Young ScientistChina
文摘To enhance the corrosion resistance of magnesium（Mg） alloy and to impart its surface with antibacterial functionality for inhibiting biofilm formation and biocorrosion, Mg（OH）2 films were fabricated on AZ31 magnesium alloy substrates by an in-situ hydrothermal method and well-defined multilayer coatings, consisting of gentamicin sulfate（GS） and poly（sodium 4-styrene sulfonate）（PSS）, were prepared via layer-by-layer（Lb L） assembly. The morphologies, chemical compositions and corrosion resistance of the obtained（PSS/GS）n/Mg sample were investigated using scanning electron microscopy, Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, electrochemical methods and immersion tests. Finally, the bactericidal activity of（PSS/GS）n/Mg samples against Staphylococcus aureus was assessed by the zone of inhibition methods and plate-counting method. The so-synthesized composite coating on the Mg alloy substrates exhibits good corrosion resistance and antibacterial performance, which make them attractive as coatings for medical implanted devices.
基金Project(2007CB613702)supported by the National Basic Research Program of ChinaProject(2006AA4012)supported by the Research Program Foundation of CQ CSTC, ChinaProject(2008BB4323)supported by the Natural Science Foundation of CQ CSTC, China
文摘The effects of Sr and Y with different contents on the microstructure and corrosion resistance of AZ31 alloy were investigated. The results indicate that the addition of Sr can obviously reduce the grain size of AZ31 alloy and transform β-Mg 17 Al 12 phase from continuous network to scattered form. Simultaneously, Al 4 Sr phase distributed along the boundaries of grains is formed in AZ31-Sr magnesium alloys. The addition of Sr is not as effective as the simultaneous addition of Sr＋Y for the refinement of grains, and Al 2 Y and Al 3 Y phases are distributed both in intracrystalline and along grain boundaries. The corrosion resistance is improved slightly in AZ31 alloy with simultaneous addition of 0.5%Sr＋Y. Due to its smallest corrosion current density and corrosion rate, the corrosion resistance of AZ31-0.5%Sr-1.5%Y magnesium alloy is proved the best.
基金Project(50871046)supported by the National Natural Science Foundation of ChinaProject(2010CB631001)supported by the National Basic Research Program of China+1 种基金Project supported by the Program for Changjiang Scholars and Innovative Research Team inUniversity,ChinaIndo-China cultural exchange scholarship program by the Ministry of Human Resource Department(MHRD,India)and Ministry of Education(MOE,China)
文摘Phosphate-manganese, tannic acid and vanadium conversion coatings were proposed as an effective pre-treatment layer between electroless Ni-P coating and AZ91D magnesium alloy substrate to replace the traditional chromate plus HF pre-treatment. The electrochemical results show that the chrome-free coatings plus electroless Ni-P coating on the magnesium alloy has the lowest corrosion current density and most positive corrosion potential compared with chromate plus electroless Ni-P coating on the magnesium alloy. These proposed pre-treatment layers on the substrate reduce the corrosion of magnesium during plating process, and reduce the potential difference between the matrix and the second phase. Thus, an electroless Ni-P coating with fine crystalline and dense structure was obtained, with preferential phosphorus content, low porosity, good corrosion-resistance and strengthened adhesion than the chromate plus electroless Ni-P.
文摘The effect of the addition of graphite nanoparticles into the electrolyte used to produce plasma electrolytic oxidation（PEO） coatings on AZ91 and AZ80 magnesium alloys was studied. The corrosion and wear resistances of the obtained coatings were investigated. A solution that contained both phosphates and silicates was used as electrolyte. Moreover, two different PEO treatment times were studied. The corrosion resistance was analyzed with potentiodynamic polarization and EIS tests; the wear resistance was investigated with a flat on ring tribometer. The results were related to the morphology, microstructure, elemental composition and thickness evaluated with SEM analysis. The presence of the graphite nanoparticles increased the thickness, produced a densification of the coating and sealed the pores on the surface, thus improving both the corrosion and wear resistance. The increase in the corrosion and wear resistances was more evident for AZ91 than for AZ80 due to the higher aluminum content.
文摘A Mg-6Zn-3Gd(mass fraction,%) alloy,noted as ZG63,was coated by different micro-arc oxidation(MAO) processes,and the coating structure and corrosion resistance of the alloy were studied using scanning electron microscopy(SEM),glancing angle X-ray diffractometry(GAXRD) and various electrochemical methods.The micro-arc oxidation process consists of three stages and corresponds with different coating structures.In the initial stage,the coating thickness is linearly increased and is controlled by electrochemical polarization.In the second stage,the coating grows mainly inward and accords with parabolic regularity.In the third stage,the loose coating forms and is controlled by local arc light.The looser coating is mainly composed of MgSiO3 and the compact coating is mainly composed of MgO.From micro-arc oxidation stage to local arc light stage,the corrosion resistance of the coated alloy firstly increases and then decreases.The satisfied corrosion resistance corresponds to the coating time ranging from 6 to10 min.
基金financial supports from the National Natural Science Foundation of China (51801168,51731008)Natural Science Foundation of Fujian Province (2018J05093),ChinaNational Environmental Corrosion Platform of China。
文摘The influence of heat treatment on the corrosion behavior of rolled Mg5 Gd alloys in 3.5 wt.% Na Cl solution saturated with Mg(OH)2 was characterized by immersion test, electrochemical test, scanning electrochemical microscopy(SECM) and corrosion morphology analysis in order to improve the corrosion resistance of Mg alloys. The results showed that solution treatment reduced the corrosion rate of the Mg5 Gd significantly, resulting in relatively uniform corrosion and shallow corrosion cavities due to the dissolution of Cd-containing particles. The following aging process could further decrease the corrosion rate. Precipitation of nano-sized Cd-containing particles did not cause apparent micro-galvanic corrosion, which could be attributed to the formation of a protective corrosion product film fully covering the particles.
基金Project(51101085)supported by the National Natural Science Foundation of ChinaProject(2016BAB206109)supported by the Natural Science Foundation of Jiangxi Province,China+6 种基金Project(BK20151291)supported by the Natural Science Foundation of Jiangsu Province,ChinaProject(BRA2015377)supported by the 333 Project of Jiangsu Province,ChinaProject(20151BBG70039)supported by the Science and Technology Support Plan of Jiangxi Province,ChinaProject(GJJ150721)supported by the Science and Technology Project of Jiangxi Province Education Department,ChinaProject(HAG201601)supported by the Foundation of Huaian Science and Technology,ChinaProject(HAC2015026)supported by the Huaian International Cooperation Program,ChinaProject(jr1416)supported by the Foundation of Jiangsu Provincial Key Laboratory for Interventional Medical Devices,China
文摘In order to improve the corrosion resistance of the Mg alloys, the superhydrophobic coatings on AZ31 Mg alloy wereprepared by a two-step process of micro-arc oxidation treatment and superhydrophobic treatment in stearic acid ethanol solution. Theeffects of voltages, frequencies and treatment time on the contact angle of the superhydrophobic treated sample were investigated.The results showed that with increasing the voltage, frequency and treatment time, all of the contact angles of the superhydrophobictreated sample increased first, and then decreased, reaching the maximum values at 350 V, 1000 Hz and 5 min, respectively. Theoptimal superhydrophobic coating was mainly composed of MgO and Mg2SiO4 phases, with the pore diameter of ～900 nm, thethickness of ～6.86 μm and the contact angle of 156.96°. The corrosion current density of the superhydrophobic AZ31 sampledecreased by three orders of magnitude, and the amount of hydrogen evolution decreased by 94.77% compared with that of the AZ31substrate sample.
基金supported by the National Natural Science Foundation of China(No.52071191)the Open Foundation of Hubei Key Laboratory of Advanced Technology for Automotive Components,China(No.XDQCKF2021006)。
文摘A Schiff base(a compound containing a C=N bond)induced anodic Ca−P coating was prepared on AZ31 Mg alloy in a mixed solution of CaCl_(2) and KH_(2)PO_(4) at 60℃ in the presence of glucose and L-cysteine.The microstructure and chemical composition of the coatings were characterized using FE-SEM,FT-IR,XRD,and XPS.The in vitro degradation resistance of the coated samples was evaluated via potentiodynamic polarization(PDP),electrochemical impedance spectroscopy(EIS),and hydrogen evolution test.The experimental results show that the Ca−PSchiff base coating is composed of CaHPO_(4)(DCPA)and hydroxyapatite(HA),whereas HA is not present in the Ca−P coating.The Ca−P_(Schiff base) coating thickness is about 2 times that of Ca−P coating(Ca−P coating:(9.13±4.20)μm and Ca−P_(Schiff base):(18.13±5.78)μm).The corrosion current density of the Ca−P_(Schiff base) coating is two orders of magnitude lower than that of the Ca−P coating.The formation mechanism of the Ca−P_(Schiff base) is proposed.
文摘The present work focuses on a new method combining cast-infiltration with thermal spraying technology to improve the surface corrosion resistance of magnesium alloy.A zinc-based alloy layer was fabricated on the surface of AZ91D magnesium alloy. The microstructure of the layer was characterized by scanning electron microscopy equipped with an energy dispersive X-ray spectroscopy(EDS).The phase constituent of these alloys was identified by X-ray diffractometry(XRD).The analysis results reveal that a zinc-based alloy layer with a thickness of 700μm can form on the surface of AZ91 alloy matrix.The layer is composed of Mg7Zn3,MgZn and a small amount of α-Mg solid solution.The results indicate that the corrosion-resistance of the specimen with a zinc-based alloy layer is much better than that of the specimen without the layer after being immersed in 5%NaCl solution for 240 h, and the layer is more protective for the AZ91 alloy.
基金Projects(GJJ08363,GJJ09573)supported by the Scientific Research Fund of Jiangxi Provincial Education Department,China
文摘Anodic coatings were obtained by micro-arc oxidation on AZ91HP magnesium alloys in a solution containing 10 g/L NaOH and 8 g/L phytic acid.The effects of electric parameters including frequency,final voltage,duty cycle and current density on the corrosion resistance of anodic coatings formed on the magnesium alloys were investigated by using an orthogonal experiment of four factors with three levels.The results show that the final voltage plays a main role on the coating properties.The orders of affecting corrosion resistance and coating thickness are separately ranked from high to low as,final voltage>duty cycle>current density>frequency and final voltage>current density>frequency>duty cycle.The final voltage influences the corrosion resistance of the anodized samples mainly by changing the surface morphology and coating thickness.
基金Projects(50605059,50735005)supported by the National Natural Science Foundation of ChinaProject(2008062)supported by Shanxi Province Foundation for Returness
文摘AZ80 magnesium alloys were deformed at 200,250,300,350 and 400℃ with different deformation degree of 50%,75%, 83%,87%and 90%,respectively.The corrosion properties of different deformed AZ80 samples were studied by galvanic test in 3.5%NaCl solution.The results show that plastic deformation could improve the corrosion resistance of AZ80 alloy;and the corrosion rate of AZ80 deformed at 250℃ with the deformation degree of 83%was the lowest,which was 33%of the as-cast AZ80 alloy.Further studies of the microstructure show that the refined grain size and continuously distribution ofβphase around the grain boundary did have a positive effect on the improvement of corrosion resistance of AZ80 alloys.For AZ80 alloys,the smaller the grain size is,the more homogeneous the structure is,and the better the corrosion resistance is.
