N80钢表面陶瓷涂层的制备及耐酸蚀性研究

采用热化学反应方法在N80钢基体表面制备了陶瓷涂层。通过X射线衍射仪(XRD)、扫描电子显微镜(SEM)、体视显微镜和划痕仪对涂层的物相结构、组织形貌和膜基界面结合力进行了研究,利用失重法在20%的质量分数盐酸溶液中测试了涂层的耐蚀性能。结果表明:在600℃固化温度下,以SiO2粉体和SiO2、Al2O3、MgO等两类不同骨料制得的陶瓷涂层中,前者无新相生成,涂层与基体界面结合力24 N;后者有新相MgAl2O4生成,且涂层比较致密,涂层与基体界面结合力约40 N。以水玻璃作粘结剂的复合氧化物陶瓷涂层的表面致密度、平整性均优于以磷酸氢铝作粘结剂的涂层。酸腐蚀测试表明,以水玻璃作粘结剂的复合氧化物陶瓷涂层的平均腐蚀速率约为基体的1/2左右。

采用激光重熔改善 2Cr13 钢的耐酸蚀性能的研究

在２Ｃｒ１３钢的表面进行激光直接扫描重熔，采用现代测试手段对重熔层的组织、成分、结构等进行研究．在酸性介质（１０％Ｈ２ＳＯ４溶液）中对重熔层表面进行电化学腐蚀实验，测定其电化学阳极极化曲线．实验结果表明，采用激光直接扫描重熔来处理２Ｃｒ１３钢表面后，２Ｃｒ１３钢表层的耐酸蚀性能有极大的改善且其耐酸蚀性能与激光重熔工艺有关．

矿物纤维粉尘在酸中的稳定性与化学活性研究

通过对一些矿物纤维粉尘耐酸蚀性及其酸蚀残余物化学活性的测试分析和对矿物纤维粉尘的酸蚀历程尤其在酸蚀过程中其表面活性基团的变化及影响耐酸蚀性及其化学活性的诸多因素的较深入的探讨 ,并结合作者以前和前人的研究成果 ,探讨了矿物纤维粉尘耐酸蚀性强弱及酸蚀过程中表面活性基团变化与生物活性大小变化的关系。结果表明 ,矿物纤维粉尘的酸蚀持久性与其晶体结构、结晶度、晶格缺陷多少有关 ,也与其表面官能团种类、位置及裸露程度相关 ,与原粉尘及其酸蚀残余物的比表面积、微孔性质、数量、Lewis酸位多少呈正相关。经酸溶蚀或经表面改性 ,矿物纤维粉尘潜在的生物毒性可以降低甚至完全消失。

Effects of boric acid on microstructure and corrosion resistance of boric/sulfuric acid anodic film on 7050 aluminum alloy

The microstructure and corrosion resistance of different boric/sulfuric acid anodic（BSAA） films on 7050 aluminum alloy were studied by atomic force microscopy（AFM）,electrochemical impedance spectroscopy（EIS） and scanning Kelvin probe（SKP）.The results show that boric acid does not change the structure of barrier layer of anodic film,but will significantly affect the structure of porous layer,consequently affect the corrosion resistance of anodic film.As the content of boric acid in electrolyte increases from 0 to 8 g/L,the resistance of porous layer（Rp） of BSAA film increases,the capacitance of porous layer（CPEp） decreases,the surface potential moves positively,the pore size lessens,and the corrosion resistance improves.However,the Rp,CPEp and surface potential will change towards opposite direction when the content of boric acid is over 8 g/L.

Structure and effects of electroless Ni-Sn-P transition layer during acid electroless plating on magnesium alloys

An electroless ternary Ni-Sn-P transition layer with high corrosion resistance was applied for acid electroless nickel plating on magnesium alloys. The surface morphologies and microstructure of the traditional alkaline electroless Ni-P and novel Ni-Sn-P transition layers were compared by SEM and XRD, and the bonding strengths between the transition layers and AZ31 magnesium alloys were tested. The corrosion resistance of the samples was analyzed by porosity test, potentiodynamic polarization, electrochemical impedance spectroscopy（EIS） in acid electroless solution at p H 4.5 and immersion test in 10% HCl. The results indicate that the transition layer is essential for acid electroless plating Ni-P coatings on magnesium alloys. Under the same thin thickness（-6 μm）, the electroless Ni-Sn-P transition layer possesses superior properties to the traditional Ni-P transition layer, including high amorphization, smooth and dense surface without pores, enhanced bonding strength and corrosion resistance. Most importantly, acid electroless Ni-P coatings can be successfully deposited on magnesium alloys by using Ni-Sn-P transition layer.

Incorporation of Reactive Corrosion Inhibitor in Waterborne Acrylic Polyurethane Coatings and Evaluation of its Corrosion Performance

Hydroxyl-epoxy phosphate （HEP） as a reactive corrosion inhibitor was innovatively synthe- sized by the reaction of bisphenol A epoxy resin with phosphoric acid. HEP was mixed with hydroxyl acrylate resin, and crosslinked with waterborne isocyanate curing agent, which was used to form waterborne HEP/acrylic polyurethane composite （HEP-APU） coatings on Q235 steel surfaces. Electrochemical impedance spectroscopy and polarization curves were applied to analyze the corrosion behavior of the HEP-APU coatings in 3.5wt% NaCl solutions. The results indicated that the HEP-APU coatings show a superior passivation property and efficient corrosion protection of Q235 steel. The waterborne acrylic polyurethane coating containing 0.5wt% HEP exhibited the best corrosion performance among all the coating specimens. The improved flash-rust resistance can be attributed to the introduction of the phosphate group which could form phosphate film on the steel substrate.

Corrosion properties of stainless steel 316L/Ni-Cu-P coatings in warm acidic solution

In order to improve corrosion resistance of stainless steel 316L in warm acidic solution, Ni？Cu？P coatings with high copper and phosphorus contents were deposited onto stainless steel 316L substrates via electroless plating. The structure of the film and its resistance to corrosion in a warm acidic environment were investigated using scanning electron microscopy （SEM）, energy dispersive spectroscopy （EDS）, X-ray diffraction spectrometry （XRD）, polarization curves, electrochemical impedance spectroscopy （EIS）, and dipping corrosion tests, respectively. The results demonstrate that Ni？Cu？P coatings consist of two types of nodules, which are 19.98% Cu and 39.17% Cu （mass fraction） respectively. The corrosion resistance of the 316L substrate when subjected to a warm acidic solution is significantly improved by the addition of the new type of the Ni？Cu？P coating. The as-plated coatings demonstrate better corrosion resistance than annealed coatings. As-plated coatings and those annealed at 673 K are found to corrode selectively, while pitting is observed to be the main corrosion mechanism of coatings annealed at 773 and 873 K.

pH Influence on Performance of Phytic Acid Conversion Coatings on AZ31 Magnesium Alloy in Simulated Body Fluid

Phytic acid （PA） conversion coating on AZ31 magnesium alloy is prepared by a deposition method. pH influences on the formation process, microstructure and properties of the conversion coating are investigated. Electrochemical tests including polarization curve and electrochemical impedance spectroscopy are used to examine the corrosion resistance, and scanning electron microscopy is used to observe the microstructure. The chemical nature of conversion coating is investigated by energy dispersive spectroscopy. And thermodynamic method is used to analyze the optimum pH. The results show that PA conversion coating can improve the corrosion resistance of AZ31 Mg alloy. The maximum efficiency achieves 89.19% when the AZ31 Mg alloy is treated by PA solution with pH=5. It makes the corrosion potential of sample shift positively about 156 mV and corrosion current density is nearly an order of magnitude less than that of the untreated sample. The thermodynamic analysis shows that the corrosion resistance of PA coatings is affected by not only the concentration of PA ion and Mg2＋ but also the release rate of hydrogen.

Incorporation mechanism of colloidal TiO_(2) nanoparticles and their effect on properties of coatings grown on 7075 Al alloy from silicate-based solution using plasma electrolytic oxidation

Plasma electrolytic oxidation(PEO)was applied using a pulsed unipolar waveform to produce Al_(2)O_(3)−TiO_(2) composite coatings from sol electrolytic solutions containing colloidal TiO_(2) nanoparticles.The sol solutions were produced by dissolving 1,3,and 5 g/L of potassium titanyl oxalate(PTO)in a silicate solution.Scanning electron microscopy,energy dispersive spectrometry,X-ray diffraction,and Raman spectroscopy were applied to characterizing the coatings.Corrosion behavior of the coatings was investigated using polarization and impedance techniques.The results indicated that TiO_(2) enters the coating through all types of micro-discharging and is doped into the alumina phase.The higher level of TiO_(2) incorporation results in the decrease of surface micro-pores,while the lower incorporation shows a reverse effect.It was revealed that the higher TiO_(2) content makes a more compact outer layer and increases the inner layer thickness of the coating.Electrochemical measurements revealed that the coating obtained from the solution containing 3 g/L PTO exhibits higher corrosion performance than that obtained in the absence of PTO.The coating produced in the absence of PTO consists of γ-Al_(2)O_(3),δ-Al_(2)O_(3) and amorphous phases,while α-Al_(2)O_(3) is promoted by the presence of PTO.

Effects of KMnO_4 on microstructure and corrosion resistance of microarc oxidation coatings on 2024 aluminum alloy

Microarc oxidation （MAO） coatings were prepared on 2024 aluminum alloy in a Na2SiO3-KOH electrolyte with KNinO4 addition varying from 0 to 4 g/L. The microstructure and phases of the coatings were characterized by scanning electron microscopy （SEM） and X-ray diffractometry （XRD）, respectively. The corrosion resistance of MAO coatings was evaluated by electrochemical potentiodynamic polarization in 5% （mass fraction） NaCl solution. The results show that when KMnO4 is added into base electrolyte, the growth speed of oxide coatings is increased obviously. The main phase of oxide coatings is Al2O3, and the contents of MnO2 and MnEA104 phases are increased at the top of oxide coatings with increasing the concentration of KMnO4. The solute elements participate in forming the oxide coatings. When a proper concentration of KMnO4 （2.5 g/L） is added into the base solution, the micropores of the MAO coatings are small and compact, and the corrosion resistance of oxide coatings is increased largely.

Plasma electrolytic oxidation behavior and corrosion resistance of brass in aluminate electrolyte containing NaH2PO4 or Na2SiO3

Plasma electrolytic oxidation(PEO) of brass was carried out in aluminate electrolytes with the addition of NaH2PO4(S1) and Na2SiO3(S2), respectively, with the aim to investigate the effect of additives on the coating formation and corrosion resistance. For the PEO in S1 electrolyte, a mixed layer of AlPO4and Al2O3is formed at the initial stage, which leads to fast plasma discharges and formation of black coatings with the compositions of Al2O3,CuO, Cu2O and ZnO. However, in S2 electrolyte, plasma discharges are delayed and the coatings show a reddish color due to more Cu2O. Mott-Schottky tests show that the S1 coatings are p-type semiconductors;while the S2 coatings can be adjusted between n-type and p-type. Potentiodynamic polarization and electrochemical impedance spectroscopy(EIS) tests show that the PEO treatment can significantly improve the corrosion resistance of brass, with protection efficiency up to 91.50% and the largest charge transfer resistance of 59.95 kΩ·cm^(2) for the S1 coating.

Effect of nitrite intercalated Mg-Al layered double hydroxides on mortar durability under Cl−and SO_(4)^(2-) coexisting environment

The aim of this paper is to investigate the effect of nitrite intercalated Mg-Al layered double hydroxides(Mg-Al LDH-NO_(2))on mortar durability under the coexisting environment of Cl−and SO_(4)^(2-).Cl−and SO_(4)^(2-) binding properties of Mg-Al LDH-NO_(2) in simulated concrete pore solutions,Cl−and SO_(4)^(2-) diffusion properties of mortars with Mg-Al LDHNO 2 were examined.The steel corrosion and resistance of mortar against SO_(4)^(2-) attack were also evaluated.The results indicate that Mg-Al LDH-NO_(2) can effectively adsorb the Cl−and SO_(4)^(2-) in simulated concrete pore solution,and inhibit the diffusion of Cl−and SO_(4)^(2-) into cement mortars.The presence of SO_(4)^(2-) can greatly affect the uptake amount of Cl−,and there is a coupled effect of Cl−and SO_(4)^(2-) on their penetration into mortar specimens.In addition,Mg-Al LDH-NO_(2) can greatly upgrade the resistance of mortars against SO_(4)^(2-) attack and well prevent the steel from corrosion.However,Cl−will aggravate the SO_(4)^(2-) attack and SO_(4)^(2-) can initially decrease and then increase the steel corrosion.

New insights into enhancement of sodium hypochlorite on formation and properties of anodic films on Ti6Al4V alloy

Anodic films were successfully fabricated on Ti6A14V alloy by anodic oxidation method in an environmental friendly electrolyte with and without sodium hypochlorite. The anodic films were characterized by means of the scanning electron microscope （SEM） and energy dispersive spectrometer （EDS）. Results revealed that the addition of sodium hypochlorite leads to the ultrafast growth of oxide films, and results in the significant changes of morphology and thickness. The influence of sodium hypochlorite on formation and crystallization of oxide films as a function of anodizing time was discussed. Meanwhile, potentiodynamic electrochemical tests and dry sliding wear tests were performed to evaluate the corrosion resistance and tribological properties of oxide films. It was found that the oxide film fabricated with the existence of sodium hypochlorite had improved corrosion resistance and tribological properties than the one formed without sodium hypochlorite. Moreover, the effect mechanism of sodium hypochlorite on the growth rate and surface morphologies of oxide films during the anodizing process was discussed. It was found that hypochlorite ions participated in the reaction on anode which causes the rapid growth of oxide films and then affect the whole anodizing process.

Multiple Coatings can Improve the Bond Durability of One-step Self-etching Adhesive to Primary Dentin

Objective To investigate whether multiple coatings can improve the bond durability of one-step self-etching adhesive to primary dentin. Methods Twelve caries-free human primary molars were randomly divided into 2 groups. In group 1, each tooth was hemisected into 2 halves. One half was assigned to the control subgroup 1, which was bonded with a commercially available one-step self-etching adhesive according to the manufacturer＇s instruc- tions; the other half was assigned to experimental subgroup 1, in which the adhesive was applied three times before light curing. In group 2, one split half tooth was bonded with a commercially available one-step self-etching adhesive according to the manufacturer＇s instructions; for the other half, three layers of adhesive were applied with each successive layer of light curing. Specimens were stored in 0.9% NaC1 containing 0.02% sodium azide at 37℃ for 18 months and then were subjected to microtensile bond strength test and the fracture mode analysis. Results When the adhesive was applied three times before light curing, the bond strength of the ex- perimental subgroup 1 was significantly higher than that of the control subgroup 1 （47.46__＋13.91 vs. 38.12＋11.21 MPa, P〈O.05）. When using the technique of applying multiple layers of adhesive with each successive layer of light curing, no difference was observed in bond strength between the control subgroup and the experimental subgroup （39.40＋8.87 vs. 40.87-＋9.33 MPa, P〉O.05）. Conclusion Multiple coatings can improve the bond durability of one-step self-etching adhesive to primary dentin when using the technique of light-curing after applying 3 layers of adhesive.