Hydroxyl-epoxy phosphate (HEP) as a reactive corrosion inhibitor was innovatively synthe- sized by the reaction of bisphenol A epoxy resin with phosphoric acid. HEP was mixed with hydroxyl acrylate resin, and crossl...Hydroxyl-epoxy phosphate (HEP) as a reactive corrosion inhibitor was innovatively synthe- sized by the reaction of bisphenol A epoxy resin with phosphoric acid. HEP was mixed with hydroxyl acrylate resin, and crosslinked with waterborne isocyanate curing agent, which was used to form waterborne HEP/acrylic polyurethane composite (HEP-APU) coatings on Q235 steel surfaces. Electrochemical impedance spectroscopy and polarization curves were applied to analyze the corrosion behavior of the HEP-APU coatings in 3.5wt% NaCl solutions. The results indicated that the HEP-APU coatings show a superior passivation property and efficient corrosion protection of Q235 steel. The waterborne acrylic polyurethane coating containing 0.5wt% HEP exhibited the best corrosion performance among all the coating specimens. The improved flash-rust resistance can be attributed to the introduction of the phosphate group which could form phosphate film on the steel substrate.展开更多
Phytic acid (PA) conversion coating on AZ31 magnesium alloy is prepared by a deposition method. pH influences on the formation process, microstructure and properties of the conversion coating are investigated. Elect...Phytic acid (PA) conversion coating on AZ31 magnesium alloy is prepared by a deposition method. pH influences on the formation process, microstructure and properties of the conversion coating are investigated. Electrochemical tests including polarization curve and electrochemical impedance spectroscopy are used to examine the corrosion resistance, and scanning electron microscopy is used to observe the microstructure. The chemical nature of conversion coating is investigated by energy dispersive spectroscopy. And thermodynamic method is used to analyze the optimum pH. The results show that PA conversion coating can improve the corrosion resistance of AZ31 Mg alloy. The maximum efficiency achieves 89.19% when the AZ31 Mg alloy is treated by PA solution with pH=5. It makes the corrosion potential of sample shift positively about 156 mV and corrosion current density is nearly an order of magnitude less than that of the untreated sample. The thermodynamic analysis shows that the corrosion resistance of PA coatings is affected by not only the concentration of PA ion and Mg2+ but also the release rate of hydrogen.展开更多
Plasma electrolytic oxidation(PEO) of brass was carried out in aluminate electrolytes with the addition of NaH2PO4(S1) and Na2SiO3(S2), respectively, with the aim to investigate the effect of additives on the coating ...Plasma electrolytic oxidation(PEO) of brass was carried out in aluminate electrolytes with the addition of NaH2PO4(S1) and Na2SiO3(S2), respectively, with the aim to investigate the effect of additives on the coating formation and corrosion resistance. For the PEO in S1 electrolyte, a mixed layer of AlPO4and Al2O3is formed at the initial stage, which leads to fast plasma discharges and formation of black coatings with the compositions of Al2O3,CuO, Cu2O and ZnO. However, in S2 electrolyte, plasma discharges are delayed and the coatings show a reddish color due to more Cu2O. Mott-Schottky tests show that the S1 coatings are p-type semiconductors;while the S2 coatings can be adjusted between n-type and p-type. Potentiodynamic polarization and electrochemical impedance spectroscopy(EIS) tests show that the PEO treatment can significantly improve the corrosion resistance of brass, with protection efficiency up to 91.50% and the largest charge transfer resistance of 59.95 kΩ·cm^(2) for the S1 coating.展开更多
Anodic films were successfully fabricated on Ti6A14V alloy by anodic oxidation method in an environmental friendly electrolyte with and without sodium hypochlorite. The anodic films were characterized by means of the ...Anodic films were successfully fabricated on Ti6A14V alloy by anodic oxidation method in an environmental friendly electrolyte with and without sodium hypochlorite. The anodic films were characterized by means of the scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). Results revealed that the addition of sodium hypochlorite leads to the ultrafast growth of oxide films, and results in the significant changes of morphology and thickness. The influence of sodium hypochlorite on formation and crystallization of oxide films as a function of anodizing time was discussed. Meanwhile, potentiodynamic electrochemical tests and dry sliding wear tests were performed to evaluate the corrosion resistance and tribological properties of oxide films. It was found that the oxide film fabricated with the existence of sodium hypochlorite had improved corrosion resistance and tribological properties than the one formed without sodium hypochlorite. Moreover, the effect mechanism of sodium hypochlorite on the growth rate and surface morphologies of oxide films during the anodizing process was discussed. It was found that hypochlorite ions participated in the reaction on anode which causes the rapid growth of oxide films and then affect the whole anodizing process.展开更多
文摘Hydroxyl-epoxy phosphate (HEP) as a reactive corrosion inhibitor was innovatively synthe- sized by the reaction of bisphenol A epoxy resin with phosphoric acid. HEP was mixed with hydroxyl acrylate resin, and crosslinked with waterborne isocyanate curing agent, which was used to form waterborne HEP/acrylic polyurethane composite (HEP-APU) coatings on Q235 steel surfaces. Electrochemical impedance spectroscopy and polarization curves were applied to analyze the corrosion behavior of the HEP-APU coatings in 3.5wt% NaCl solutions. The results indicated that the HEP-APU coatings show a superior passivation property and efficient corrosion protection of Q235 steel. The waterborne acrylic polyurethane coating containing 0.5wt% HEP exhibited the best corrosion performance among all the coating specimens. The improved flash-rust resistance can be attributed to the introduction of the phosphate group which could form phosphate film on the steel substrate.
文摘Phytic acid (PA) conversion coating on AZ31 magnesium alloy is prepared by a deposition method. pH influences on the formation process, microstructure and properties of the conversion coating are investigated. Electrochemical tests including polarization curve and electrochemical impedance spectroscopy are used to examine the corrosion resistance, and scanning electron microscopy is used to observe the microstructure. The chemical nature of conversion coating is investigated by energy dispersive spectroscopy. And thermodynamic method is used to analyze the optimum pH. The results show that PA conversion coating can improve the corrosion resistance of AZ31 Mg alloy. The maximum efficiency achieves 89.19% when the AZ31 Mg alloy is treated by PA solution with pH=5. It makes the corrosion potential of sample shift positively about 156 mV and corrosion current density is nearly an order of magnitude less than that of the untreated sample. The thermodynamic analysis shows that the corrosion resistance of PA coatings is affected by not only the concentration of PA ion and Mg2+ but also the release rate of hydrogen.
基金supported by the National Natural Science Foundation of China (No. 51671084)the Postgraduate Scientific Research Innovation Project of Hunan Province, China (No. QL20210092)。
文摘Plasma electrolytic oxidation(PEO) of brass was carried out in aluminate electrolytes with the addition of NaH2PO4(S1) and Na2SiO3(S2), respectively, with the aim to investigate the effect of additives on the coating formation and corrosion resistance. For the PEO in S1 electrolyte, a mixed layer of AlPO4and Al2O3is formed at the initial stage, which leads to fast plasma discharges and formation of black coatings with the compositions of Al2O3,CuO, Cu2O and ZnO. However, in S2 electrolyte, plasma discharges are delayed and the coatings show a reddish color due to more Cu2O. Mott-Schottky tests show that the S1 coatings are p-type semiconductors;while the S2 coatings can be adjusted between n-type and p-type. Potentiodynamic polarization and electrochemical impedance spectroscopy(EIS) tests show that the PEO treatment can significantly improve the corrosion resistance of brass, with protection efficiency up to 91.50% and the largest charge transfer resistance of 59.95 kΩ·cm^(2) for the S1 coating.
基金Project(51271012)supported by the National Natural Science Foundation of China
文摘Anodic films were successfully fabricated on Ti6A14V alloy by anodic oxidation method in an environmental friendly electrolyte with and without sodium hypochlorite. The anodic films were characterized by means of the scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). Results revealed that the addition of sodium hypochlorite leads to the ultrafast growth of oxide films, and results in the significant changes of morphology and thickness. The influence of sodium hypochlorite on formation and crystallization of oxide films as a function of anodizing time was discussed. Meanwhile, potentiodynamic electrochemical tests and dry sliding wear tests were performed to evaluate the corrosion resistance and tribological properties of oxide films. It was found that the oxide film fabricated with the existence of sodium hypochlorite had improved corrosion resistance and tribological properties than the one formed without sodium hypochlorite. Moreover, the effect mechanism of sodium hypochlorite on the growth rate and surface morphologies of oxide films during the anodizing process was discussed. It was found that hypochlorite ions participated in the reaction on anode which causes the rapid growth of oxide films and then affect the whole anodizing process.