In order to improve corrosion resistance of stainless steel 316L in warm acidic solution, Ni?Cu?P coatings with high copper and phosphorus contents were deposited onto stainless steel 316L substrates via electroless...In order to improve corrosion resistance of stainless steel 316L in warm acidic solution, Ni?Cu?P coatings with high copper and phosphorus contents were deposited onto stainless steel 316L substrates via electroless plating. The structure of the film and its resistance to corrosion in a warm acidic environment were investigated using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction spectrometry (XRD), polarization curves, electrochemical impedance spectroscopy (EIS), and dipping corrosion tests, respectively. The results demonstrate that Ni?Cu?P coatings consist of two types of nodules, which are 19.98% Cu and 39.17% Cu (mass fraction) respectively. The corrosion resistance of the 316L substrate when subjected to a warm acidic solution is significantly improved by the addition of the new type of the Ni?Cu?P coating. The as-plated coatings demonstrate better corrosion resistance than annealed coatings. As-plated coatings and those annealed at 673 K are found to corrode selectively, while pitting is observed to be the main corrosion mechanism of coatings annealed at 773 and 873 K.展开更多
In consideration of the special environmental conditions of coal equipment in mining, the seamless steel tube of hy-draulic prop made of 20^# carbon steel was taken as the substrate, and 316L stainless steel powder wa...In consideration of the special environmental conditions of coal equipment in mining, the seamless steel tube of hy-draulic prop made of 20^# carbon steel was taken as the substrate, and 316L stainless steel powder was used to clad the sub-strate by a fiber-coupled semiconductor laser. The microstructure of the cladding layer was determined by metalloscope. The hardness, wear resistance and corrosion resistance of the cladding layer were measured. The results show that metallurgy bind-ing interface between the cladding layer and the substrate is obtained without defects such as cracks and pores. The hardness of the cladding layer is much higher than that of the matrix, and the wear resistance and corrosion resistance are simultaneously better. According to the analysis, it is summarized that the improvement in performance of the cladding layer is closely related to the change of microstructure and the thermal effect in the cladding process. The maximum hardness occurs in the equiaxed zone, and with the grain coarsening, the hardness reduces simultaneously. In addition, the precipitated phase, hard particles and trace elements also have a great influence on the properties of the cladding layer, and they will prevent the surface from ab-rasion and reduce the plastic deformation of the matrix. It is verified that the 316L stainless steel is suitable for the 20^# steel in laser cladding repairing process. Since this study focused on coal machine equipment parts, it has certain practical significance for the repair of hydraulic equipment.展开更多
Ni-P/SiC/PTFE coating was obtained on the surface of 316L stainless steel by electrodeposition of Ni-P/SiC coating and immersion of PTFE(polytetrafluoroethylene).The surface morphology and composition were analyzed by...Ni-P/SiC/PTFE coating was obtained on the surface of 316L stainless steel by electrodeposition of Ni-P/SiC coating and immersion of PTFE(polytetrafluoroethylene).The surface morphology and composition were analyzed by scanning electron microscope and energy dispersive spectrometer.The corrosion resistance of the coating in 0.5 mol/L H2SO4+2×10−6 HF solution was studied by electrochemical method.Surface contact angle was used to test the hydrophobic properties of the coating.The results indicated that the Ni-P/SiC/PTFE coating prepared on the surface of stainless steel was uniform and compact,which significantly improved the self-corrosion potential of stainless steel.The self-corrosion current density decreased from 7.62 to 0.008μA/cm2.The durability performance of coating was tested under 0.6 V voltage and the stable corrosion current density value was 0.19μA/cm2,then wetting angle was tested after durability experiment and the value is 134.5°.展开更多
Calcium sulfoaluminate cement(CSAC),first developed in China in the 1970 s,has received significant attention because of its expansive(or shrinkage-compensating)and rapid-hardening characteristics,low energy-intensity...Calcium sulfoaluminate cement(CSAC),first developed in China in the 1970 s,has received significant attention because of its expansive(or shrinkage-compensating)and rapid-hardening characteristics,low energy-intensity,and low carbon emissions.The production and hydration of CSAC(containing ye’elimite,belite,calcium sulfate,and minors)have been extensively studied,but aspects of its durability are not well understood.Due to its composition and intrinsic characteristics,CSAC concrete is expected to have better performance than Portland cement(PC)concrete in several aspects,including shrinkage and cracking due to restrained shrinkage,freeze-thaw damage,alkali-silica reaction,and sulfate attack.However,there is a lack of consensus among researchers regarding transport properties,resistance to carbonation,and steel corrosion protectiveness of CSAC concrete,all of which are expected to be tied to the chemical composition of CSAC and attributes of the service environments.For example,CASC concrete has poorer resistance to carbonation and chloride penetration compared with its PC counterpart,yet some studies have suggested that it protects steel rebar well from corrosion when exposed to a marine tidal zone,because of a strong self-desiccation effect.This paper presents a succinct review of studies of the durability of CSAC concrete.We suggest that more such studies should be conducted to examine the long-term performance of the material in different service environments.Special emphasis should be given to carbonation and steel rebar corrosion,so as to reveal the underlying deterioration mechanisms and establish means to improve the performance of CSAC concrete against such degradation processes.展开更多
基金Project(CKJA201202)supported by the Innovation Fund Key Project of Nanjing Institute of Technology,ChinaProject(51301088)supported by the National Natural Science Foundation of China
文摘In order to improve corrosion resistance of stainless steel 316L in warm acidic solution, Ni?Cu?P coatings with high copper and phosphorus contents were deposited onto stainless steel 316L substrates via electroless plating. The structure of the film and its resistance to corrosion in a warm acidic environment were investigated using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction spectrometry (XRD), polarization curves, electrochemical impedance spectroscopy (EIS), and dipping corrosion tests, respectively. The results demonstrate that Ni?Cu?P coatings consist of two types of nodules, which are 19.98% Cu and 39.17% Cu (mass fraction) respectively. The corrosion resistance of the 316L substrate when subjected to a warm acidic solution is significantly improved by the addition of the new type of the Ni?Cu?P coating. The as-plated coatings demonstrate better corrosion resistance than annealed coatings. As-plated coatings and those annealed at 673 K are found to corrode selectively, while pitting is observed to be the main corrosion mechanism of coatings annealed at 773 and 873 K.
基金Key Research and Development Project of Shanxi Province(No.201603D121002-2)
文摘In consideration of the special environmental conditions of coal equipment in mining, the seamless steel tube of hy-draulic prop made of 20^# carbon steel was taken as the substrate, and 316L stainless steel powder was used to clad the sub-strate by a fiber-coupled semiconductor laser. The microstructure of the cladding layer was determined by metalloscope. The hardness, wear resistance and corrosion resistance of the cladding layer were measured. The results show that metallurgy bind-ing interface between the cladding layer and the substrate is obtained without defects such as cracks and pores. The hardness of the cladding layer is much higher than that of the matrix, and the wear resistance and corrosion resistance are simultaneously better. According to the analysis, it is summarized that the improvement in performance of the cladding layer is closely related to the change of microstructure and the thermal effect in the cladding process. The maximum hardness occurs in the equiaxed zone, and with the grain coarsening, the hardness reduces simultaneously. In addition, the precipitated phase, hard particles and trace elements also have a great influence on the properties of the cladding layer, and they will prevent the surface from ab-rasion and reduce the plastic deformation of the matrix. It is verified that the 316L stainless steel is suitable for the 20^# steel in laser cladding repairing process. Since this study focused on coal machine equipment parts, it has certain practical significance for the repair of hydraulic equipment.
基金Project(2018YFB1502500)supported by the National Key Research and Development Program of ChinaProject supported by State Key Laboratory of Powder Metallurgy,Central South University,China+1 种基金Projects(2020JJ5100,2018JJ3101)supported by Natural Science Foundation of Hunan Province,ChinaProject(51671085)supported by the National Natural Science Foundation of China。
文摘Ni-P/SiC/PTFE coating was obtained on the surface of 316L stainless steel by electrodeposition of Ni-P/SiC coating and immersion of PTFE(polytetrafluoroethylene).The surface morphology and composition were analyzed by scanning electron microscope and energy dispersive spectrometer.The corrosion resistance of the coating in 0.5 mol/L H2SO4+2×10−6 HF solution was studied by electrochemical method.Surface contact angle was used to test the hydrophobic properties of the coating.The results indicated that the Ni-P/SiC/PTFE coating prepared on the surface of stainless steel was uniform and compact,which significantly improved the self-corrosion potential of stainless steel.The self-corrosion current density decreased from 7.62 to 0.008μA/cm2.The durability performance of coating was tested under 0.6 V voltage and the stable corrosion current density value was 0.19μA/cm2,then wetting angle was tested after durability experiment and the value is 134.5°.
基金the National Science Foundation of the United States(Nos.1932690 and 1761697)。
文摘Calcium sulfoaluminate cement(CSAC),first developed in China in the 1970 s,has received significant attention because of its expansive(or shrinkage-compensating)and rapid-hardening characteristics,low energy-intensity,and low carbon emissions.The production and hydration of CSAC(containing ye’elimite,belite,calcium sulfate,and minors)have been extensively studied,but aspects of its durability are not well understood.Due to its composition and intrinsic characteristics,CSAC concrete is expected to have better performance than Portland cement(PC)concrete in several aspects,including shrinkage and cracking due to restrained shrinkage,freeze-thaw damage,alkali-silica reaction,and sulfate attack.However,there is a lack of consensus among researchers regarding transport properties,resistance to carbonation,and steel corrosion protectiveness of CSAC concrete,all of which are expected to be tied to the chemical composition of CSAC and attributes of the service environments.For example,CASC concrete has poorer resistance to carbonation and chloride penetration compared with its PC counterpart,yet some studies have suggested that it protects steel rebar well from corrosion when exposed to a marine tidal zone,because of a strong self-desiccation effect.This paper presents a succinct review of studies of the durability of CSAC concrete.We suggest that more such studies should be conducted to examine the long-term performance of the material in different service environments.Special emphasis should be given to carbonation and steel rebar corrosion,so as to reveal the underlying deterioration mechanisms and establish means to improve the performance of CSAC concrete against such degradation processes.