催化裂化再生系统应力腐蚀开裂的预防

文章分析了材料的选择、应力水平及腐蚀介质对应力腐蚀开裂的影响,介绍了再生烟气的露点温度计算方法、设备壳体的外保温结构和衬里设备壳体壁温的计算方法,论述了避免壳体金属内壁产生酸性冷凝液以及消除产生应力腐蚀开裂的可能性。

重油催化裂化装置稳定塔底重沸器内漏原因分析及对策

随着进口原油掺炼比例的增加,0.8 Mt/a重油催化裂化装置的原料逐渐劣质化,设备开始出现泄漏,其中以稳定塔底重沸器(E-304/1)的泄漏最为严重。通过分析泄漏原因,确定E-304/1内漏由高温硫腐蚀导致,为此决定更换重沸器。重沸器更换前通过调整控制E-304/1管程与壳程的差压维持正常生产,更换过程中采取了凝缩油进1.4 Mt/a重油催化裂化装置吸收塔的处理方案,解决了干气、液化气组分放空燃烧污染环境的问题。

Development and Application of Laser Peening in Japan

This paper reviews the current status of research and development on laser peening without protective coating(LPPC) in Japan. LPPC is an innovative process since it does not require any surface coating that is formed prior to laser irradiation in conventional laser peening for preventing the surface from melting. Surface residual stress of various metal materials was converted from tensile to compressive by LPPC. High cycle fatigue property was remarkably improved for steels, aluminum alloys and titanium alloys. Accelerating stress corrosion cracking (SCC) tests showed that LPPC completely prevents SCC of sensitized austenitic stainless steels, nickel-based alloys and their weld metals. LPPC has been utilized to combat against SCC in Japanese nuclear power reactors since 1999.

Mechanical and electrochemical characteristics in sea water of 5052-O aluminum alloy for ship

The optimum corrosion protection potentials were examined for 5052-O Al alloy,which is mainly used in ships.Various electrochemical experiments were carried out and the surface morphologies of specimens were observed by scanning electron microscopy（SEM） in order to determine the optimum corrosion protection potential to overcome pitting,corrosion,stress corrosion cracking（SCC）,and hydrogen embrittlement in sea water.An optimum protection potential range of-1.3 V to-0.7 V was determined under the application of an impressed current cathodic protection（ICCP） system.The low current densities were shown in the range of-1.3 V to-0.7 V in the electrochemical experiments and good specimen surface morphologies were observed after potentiostatic experiment.

Effect of a novel three-step aging on strength, stress corrosion cracking and microstructure of AA7085

The influence of a novel three-step aging on strength, stress corrosion cracking(SCC) and microstructure of AA7085 was investigated by tensile testing and slow strain rate testing combined with transmission electron microscopy(TEM). The results indicate that with the increase of second-step aging time of two-step aging, the mechanical properties increase first and then decrease, while the SCC resistance increases. Compared with two-step aging, three-step aging treatment improves SCC resistance and the strength increases by about 5%. The effects of novel three-step aging on strength and SCC resistance are explained by the role of matrix precipitates and grain boundary precipitates, respectively.

Hydrogeochemical modelling of corrosive environment contributing to premature failure of anchor bolts in underground coal mines

Anchor bolts are commonly used throughout underground mining and tunnelling operations to improve roof stability.However,premature failures of anchor bolts are significant safety risks in underground excavations around the world due to susceptible bolt materials,a moist and corrosive environment and tensile stress.In this paper,laboratory experiments and hydrogeochemical models were combined to investigate anchor bolt corrosion and failure associated with aqueous environments in underground coal mines.Experimental data and collated mine water chemistry data were used to simulate bolt corrosion reactions with groundwater and rock materials with the PHREEQC code.A series of models quantified reactions involving iron and carbon under aerobic and anaerobic conditions in comparison with ion,pH and pE trends in experimental data.The models showed that corrosion processes are inhibited by some natural environmental factors,because dissolved oxygen would cause more iron from the bolts to oxidize into solution.These interdisciplinary insights into corrosion failure of underground anchor bolts confirm that environmental factors are important contributors to stress corrosion cracking.

Mechanical properties of 7475 aluminum alloy sheets with fine subgrain structure by warm rolling

The effect of transition elements on grain refinement of 7475 aluminum alloy sheets produced by warm rolling was investigated. The alloy which contains zirconium instead of chromium showed ultra fine structures with stable subgrains after warm rolling at 350 ℃, followed by solution heat treatment at 480 ℃. The average subgrain diameter was approximately 3 pan. It became clear that zirconium in solution has the effect of stabilizing subgrains due to precipitation of fine Al3Zr compounds during warm rolling. On the other hand, chromium-bearing compounds precipitate before warm rolling and they grow up to relatively large size during warm rolling. The warm rolled sheets with fine subgrains have unique properties compared with conventional 7475 aluminum alloy sheets produced by cold rolling. The warm roiled sheets solution heat treated had subgrain structures through the thickness with a high proportion of low-angle boundary less than 15°. The strength of the warm rolled sheets in T6 condition was about 10% higher than that of conventional 7475 aluminum alloy sheets. As the most remarkable point in the warm rolled sheets, the high Lankford （r） value of 3.5 was measured in the orientation of 45° to rolling direction, with the average r-value of 2.2. The high r-value would be derived from well developed r-fiber textures, especially with the strong {011 }（211） brass component. The warm rolled sheets also had high resistance to SCC. From Kikuchi lines analysis and TEM images, it was found that PFZs were hardly formed along the low- angle boundaries of the warm rolled sheets in T6 condition. This would be a factor to lead to the improvement of resistance to SCC because of reducing the difference in electrochemical property between the grain boundary area and the grain interior.

Correlations among stress corrosion cracking,grain-boundary microchemistry,and Zn content in high Zn-containing Al-Zn-Mg-Cu alloys

The correlations among the corrosion behaviour,grain-boundary microchemistry,and Zn content in Al-Zn-Mg-Cu alloys were studied using stress corrosion cracking(SCC)and intergranular corrosion(IGC)tests,combined with scanning electron microscopy(SEM)and high-angle angular dark field scanning transmission electron microscopy(HAADF-STEM)microstructural examinations.The results showed that the tensile strength enhancement of high Zn-containing Al-Zn-Mg-Cu alloys was mainly attributed to the high density nano-scale matrix precipitates.The SCC plateau velocity for the alloy with 11.0 wt.%Zn was about an order of magnitude greater than that of the alloy with 7.9 wt.%Zn,which was mainly associated with Zn enrichment in grain boundary precipitates and wide precipitates-free zones.The SCC mechanisms of different Zn-containing alloys were discussed based on fracture features,grain-boundary microchemistry,and electrochemical properties.

Environmentally assisted cracking resistance of Al-Cu-Li alloy AA2195 using slow strain rate test in 3.5% NaCl solution

The general corrosion and environmental cracking resistances of Al-Cu-Li alloy AA2195 were investigated in 3.5% NaCl environment and compared with those of another high strength alloy AA2219. The general corrosion resistance of these alloys was examined using immersion corrosion and potentiodynamic polarization tests, while the stress corrosion cracking （SCC） resistance was evaluated by slow strain rate test （SSRT） method. The tested samples were further characterized by SEM-EDS and optical profilometry to study the change in corrosion morphology, elemental content and depth of corrosion attack. The reduction in ductility was used as a parameter to evaluate the SCC susceptibility of the alloys. The results indicated that the corrosion resistance of AA2195 alloy was better than that of AA2219 alloy as it exhibited lower corrosion rate, along with lower pit depth and density. However, the SCC index （εNaCl/εair） measured was greater than 0.90, indicating good environmental cracking resistance of both the alloys. Detailed fractography of the failed samples under SEM？EDS, in general, revealed a typical ductile cracking morphology for both the alloys.

H_2S Stress Corrosion Tests of Welded Joint for X65 Pipeline Steel and Finite Element Numerical Analysis of Crack Tip

The microstructure of welded joint is surveyed and the mechanical properties of X65 pipeline steel are studied in this paper, which provides experimental basis of performance effect on stress corrosion. H 2S stress corrosion cracking (SCC) tests on the steel are carried out in the environment based on NACE TM- 01-77 solution. The threshold stress intensity factor and crack propagation velocity for base metal and HAZ are obtained. The susceptibility of welded joint for X65 pipeline steel to H 2S stress corrosion cracking is investigated. The programming package ANSYS of finite element model (FEM) is used to perform the three-dimensional elastic-plastic finite element analysis of WOL specimens. Stress field and concentration of hydrogen distribution property of the crack tip are obtained.

Chloride Stress Corrosion Cracking of 316 Austenitic Stainless Steel

SCC （stress corrosion cracking） is environmentally well-known as a failure caused by exposure to a corroding while under a sustained tensile stress. SCC is most often rapid, unpredictable. Failure can occur in a short time as a few hours or take years and decades to happen. Most alloys are liable to SCC in one or more environments requiring careful consideration of alloy type in component design. In aqueous chloride environments austenitic stainless steels and many nickel based alloys are common to perform poorly. SCC of austenitic stainless steels of types 316 was investigated as a function of applied stress at room temperature in sodium chloride solutions using a constant load method. The experiment uses a spring loaded fixture type and is based on ASTM G49 for experiment method, and E292 for geometry of notched specimen. The stress depends on fracture appearance and parameters of time to cracking, and cracking growth. The results explained in terms of comparison between the two concentrations of sodium chloride solutions.