PPAP(PRODUCTION PART APPROVAL PROCESS生产件批准程序)是QS-9000质量体系产品质量先期策划(APQP)的重要环节，同时本身是QS-9000质量体系的一项重要内容。它位于样件(PROTOTYPE)试验完成通过之后，正式批量投产供货之前。其目的是验...PPAP(PRODUCTION PART APPROVAL PROCESS生产件批准程序)是QS-9000质量体系产品质量先期策划(APQP)的重要环节，同时本身是QS-9000质量体系的一项重要内容。它位于样件(PROTOTYPE)试验完成通过之后，正式批量投产供货之前。其目的是验证由正式生产状态下设备、工装、过程所制造出的产品能否符合顾客所需的技术标准、供货能力并具有持续满足这些要求的潜在能力。简言之，它是对外证实能力，对内寻求持续改进着手点的关健过程。本文以本厂F15项目实施PPAP所进行的探索为例对此过程从理论认识和实践操作两方面探讨如何更好地实施PPAP，以期规范地进行这项工作，满足顾客的需求。展开更多
Micro fabrication of freeform surface parts made of hard and brittle materials is always a tough job in micro machining field. This paper tries to fabricate freeform surface feature by using smooth surface of tool ele...Micro fabrication of freeform surface parts made of hard and brittle materials is always a tough job in micro machining field. This paper tries to fabricate freeform surface feature by using smooth surface of tool electrode after tool wear in micro EDM. According to the skin effect theory, the tool end shape in the stage of uniform wear can be changed by adjusting the frequency of discharge pulse. The electrical energy distributing rule of tool electrode section in RC circuit has been investigated under the influence of skin effect, and the law of spark location change has been summarized. The experimental studies demonstrate that different shapes of tool ends can be achieved by varying the pulse frequencies of discharge power supply. Additionally, a micro part of freeform surface feature with high precision and good surface quality has been successfully obtained by micro EDM through adopting the smooth surface after tool wear.展开更多
文摘PPAP(PRODUCTION PART APPROVAL PROCESS生产件批准程序)是QS-9000质量体系产品质量先期策划(APQP)的重要环节，同时本身是QS-9000质量体系的一项重要内容。它位于样件(PROTOTYPE)试验完成通过之后，正式批量投产供货之前。其目的是验证由正式生产状态下设备、工装、过程所制造出的产品能否符合顾客所需的技术标准、供货能力并具有持续满足这些要求的潜在能力。简言之，它是对外证实能力，对内寻求持续改进着手点的关健过程。本文以本厂F15项目实施PPAP所进行的探索为例对此过程从理论认识和实践操作两方面探讨如何更好地实施PPAP，以期规范地进行这项工作，满足顾客的需求。
基金Supported by the National Natural Science Foundation of China （50635040） and the National Science Foundation of USA（CMMI-0728294 and CMMI- 0928873）
文摘Micro fabrication of freeform surface parts made of hard and brittle materials is always a tough job in micro machining field. This paper tries to fabricate freeform surface feature by using smooth surface of tool electrode after tool wear in micro EDM. According to the skin effect theory, the tool end shape in the stage of uniform wear can be changed by adjusting the frequency of discharge pulse. The electrical energy distributing rule of tool electrode section in RC circuit has been investigated under the influence of skin effect, and the law of spark location change has been summarized. The experimental studies demonstrate that different shapes of tool ends can be achieved by varying the pulse frequencies of discharge power supply. Additionally, a micro part of freeform surface feature with high precision and good surface quality has been successfully obtained by micro EDM through adopting the smooth surface after tool wear.
