Aim To introduce a new method of adaptive shape optimization (ASOP) based on three-dimensional structure boundary strength and optimize an engine bearing cap with the method. Methods Using the normal substance's p...Aim To introduce a new method of adaptive shape optimization (ASOP) based on three-dimensional structure boundary strength and optimize an engine bearing cap with the method. Methods Using the normal substance's property of thermal expansion and cooling shrinkage,the load which is proportional to the difference between the nodes' stress and their respective objective stress were applied to the corresponding variable nodes on the boundary.The thermal load made the nodes whose stress is greater than their objective stress expand along the boundary's normal direction and the nodes whose stress is less than objec- tive stress shrink in the opposite direction , This process would repeat until the stress on the boundary nodes was converge to the objective stress. Results The satisfied results have been obtained when optimizing an engine bearing cap.The mass of the bearing cap is reduced to 55 percent of the total. Conclusion ASOP is an efficient,practical and reliable method which is suitable for optimizing the shape of the continuous structures.展开更多
Shape optimization of mechanical components is one of the issues that have been considered in recent years. Different methods were presented such as adaptive biological for reducing costs and increasing accuracy. The ...Shape optimization of mechanical components is one of the issues that have been considered in recent years. Different methods were presented such as adaptive biological for reducing costs and increasing accuracy. The effects of step factor, the number of control points and the definition way of control points coordinates in convergence rate were studied. A code was written using ANSYS Parametric Design Language (APDL) which receives the studied parameters as input and obtains the optimum shape for the components. The results show that for achieving successful optimization, step factor should be in a specific range. It is found that the use of any coordinate system in defining control points coordinates and selection of any direction for stimulus vector of algorithm will also result in optimum shape. Furthermore, by increasing the number of control points, some non-uniformities are created in the studied boundary. Achieving acceptable accuracy seems impossible due to the creation of saw form at the studied boundary which is called "saw position".展开更多
文摘Aim To introduce a new method of adaptive shape optimization (ASOP) based on three-dimensional structure boundary strength and optimize an engine bearing cap with the method. Methods Using the normal substance's property of thermal expansion and cooling shrinkage,the load which is proportional to the difference between the nodes' stress and their respective objective stress were applied to the corresponding variable nodes on the boundary.The thermal load made the nodes whose stress is greater than their objective stress expand along the boundary's normal direction and the nodes whose stress is less than objec- tive stress shrink in the opposite direction , This process would repeat until the stress on the boundary nodes was converge to the objective stress. Results The satisfied results have been obtained when optimizing an engine bearing cap.The mass of the bearing cap is reduced to 55 percent of the total. Conclusion ASOP is an efficient,practical and reliable method which is suitable for optimizing the shape of the continuous structures.
文摘Shape optimization of mechanical components is one of the issues that have been considered in recent years. Different methods were presented such as adaptive biological for reducing costs and increasing accuracy. The effects of step factor, the number of control points and the definition way of control points coordinates in convergence rate were studied. A code was written using ANSYS Parametric Design Language (APDL) which receives the studied parameters as input and obtains the optimum shape for the components. The results show that for achieving successful optimization, step factor should be in a specific range. It is found that the use of any coordinate system in defining control points coordinates and selection of any direction for stimulus vector of algorithm will also result in optimum shape. Furthermore, by increasing the number of control points, some non-uniformities are created in the studied boundary. Achieving acceptable accuracy seems impossible due to the creation of saw form at the studied boundary which is called "saw position".