3D elastic-plastic FE model for simulating the force controlled stretch-bending process of double-cavity aluminum profile was established using hybrid explicit−implicit solvent method.Considering the computational acc...3D elastic-plastic FE model for simulating the force controlled stretch-bending process of double-cavity aluminum profile was established using hybrid explicit−implicit solvent method.Considering the computational accuracy and efficiency,the optimal choices of numerical parameters and algorithms in FE modelling were determined.The formation mechanisms of cross-section distortion and springback were revealed.The effects of pre-stretching,post-stretching,friction,and the addition of internal fillers on forming quality were investigated.The results show that the stress state of profile in stretch-bending is uniaxial with only a circumferential stress.The stress distribution along the length direction of profile is non-uniform and the maximum tensile stress is located at a certain distance away from the center of profile.As aluminum profile is gradually attached to bending die,the distribution characteristic of cross-section distortion along the length direction of profile changes from V-shape to W-shape.After unloading the forming tools,cross-section distortion decreases obviously due to the stress relaxation,with a maximum distortion difference of 13%before and after unloading.As pre-stretching and post-stretching forces increase,cross-section distortion increases gradually,while springback first decreases and then remains unchanged.With increasing friction between bending die and profile,cross-section distortion slightly decreases,while springback increases.Cross-section distortion decreases by 83%with adding PVC fillers into the cavities of profile,while springback increases by 192.2%.展开更多
Three steam distillation devices (D-1, D-2 and D-4) or one simultaneous distillation (D-3, water-diethyl ether) as well as the process of CO2-SFE (Supercritical fluid extraction) were adopted in extraction of essentia...Three steam distillation devices (D-1, D-2 and D-4) or one simultaneous distillation (D-3, water-diethyl ether) as well as the process of CO2-SFE (Supercritical fluid extraction) were adopted in extraction of essential oils from Chinese-fir (Cunninghamia lancedata (Lamb) Hook.) and the chemical components of the extracted essential oil were analyzed by Gas chromatograph-MS analyses. The results showed that the essential oil could be almost extracted out within 2 hours and the device-3 had the highest extraction efficiency. The major chemical component of the oil was cedrol. The yield of the extracted essential oils from Chinese fir decreased gradually with the increase of the distillation time. The best condition for extraction by means of CO2-SFE is 100 kg·cm?2 in pressure and 40°C in temperature for. Keywords Chinese fir - Essential oil - Cedrol - Supercritical fluid extraction CLC number S781.4 Document code A Foundation item: This paper was support by the Key Foundation Research Project (G1999016001) of China and the Japan International Cooperation AgencyBiography: HUANG Luo-hua (1957-), male, Research associate, Research Institute of Wood Industry, Chinese Academy of forestry, Beijing 100091, P. R. ChinaResponsible editor: Song Funan展开更多
In this paper, the generative approach utilizes recursion to generate process sequence for a part, and then match detail procedure design and select process equipment. A set of recursive formulas are found. Finally ...In this paper, the generative approach utilizes recursion to generate process sequence for a part, and then match detail procedure design and select process equipment. A set of recursive formulas are found. Finally a complete process program is produced. The method is simple than that of the knowledge system, the artificial neural networks and variant approach computer aided process planning(VACAPP).展开更多
To study the influence of roll casting process parameters on temperature and thermal-stress fields for the AZ31 magnesium alloy sheets,three-dimensional geometric and 3D finite element models for roll casting were est...To study the influence of roll casting process parameters on temperature and thermal-stress fields for the AZ31 magnesium alloy sheets,three-dimensional geometric and 3D finite element models for roll casting were established based on the symmetry of roll casting by ANSYS software.Meshing method and smart-sizing algorithm were used to divide finite element mesh in ANSYS software.A series of researches on the temperature and stress distributions during solidification process with different process parameters were done by 3D finite element method.The temperatures of both the liquid-solid two-phase zone and liquid phase zone were elevated with increasing pouring temperature.With the heat transfer coefficient increasing,the two-phase region for liquid-solid becomes smaller.With the pouring temperature increasing and the increase of casting speed,the length of two-phase zone rises.The optimized of process parameters(casting speed 2 m/min,pouring temperature 640 ℃ and heat transfer coefficient 15 kW/(m2·℃) with the water pouring at roller exit was used to produce magnesium alloy AZ31 sheet,and equiaxed grains with the average grain size of 50 μm were achieved after roll casting.The simulation results give better understanding of the temperature variation in phase transformation zone and the formation mechanism of hot cracks in plates during roll casting and help to design the optimized process parameters of roll casting for Mg alloy.展开更多
The layered Li[Ni1/3Mn1/3Co1/3]O2 was separately synthesized by pretreatment process of ball mill method and solution phase route, using [Ni1/3Co1/3Mn1/3]3O4 and lithium hydroxide as raw materials. The physical and el...The layered Li[Ni1/3Mn1/3Co1/3]O2 was separately synthesized by pretreatment process of ball mill method and solution phase route, using [Ni1/3Co1/3Mn1/3]3O4 and lithium hydroxide as raw materials. The physical and electrochemical behaviors of Li[Ni1/3Mn1/3Co1/3]O2 were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), field emission scanning electron microscopy (FESEM) and electrochemical charge/discharge cycling tests. The results show that the difference in pretreatment process results in the difference in compound Li[Ni1/3Co1/3Mn1/3]O2 structure, morphology and the electrochemical characteristics. The Li[Ni1/3Mn1/3Co1/3]O2 prepared by solution phase route maintains the uniform spherical morphology of the [Ni1/3Co1/3Mn1/3]3O4, and it exhibits a higher capacity retention and better rate capability than that prepared by ball mill method. The initial discharge capacity of this sample reaches 178 mA-h/g and the capacity retention after 50 cycles is 98.7% at a current density of 20 mA/g. Moreover, it delivers high discharge capacity of 135 mA-h/g at a current density of 1 000 mA/g.展开更多
Register transfer level mapping (RTLM) algorithm for technology mapping at RT level is presented,which supports current design methodologies using high level design and design reuse.The mapping rules implement a sou...Register transfer level mapping (RTLM) algorithm for technology mapping at RT level is presented,which supports current design methodologies using high level design and design reuse.The mapping rules implement a source ALU using target ALU.The source ALUs and the target ALUs are all represented by the general ALUs and the mapping rules are applied in the algorithm.The mapping rules are described in a table fashion.The graph clustering algorithm is a branch and bound algorithm based on the graph formulation of the mapping algorithm.The mapping algorithm suits well mapping of regularly structured data path.Comparisons are made between the experimental results generated by 1 greedy algorithm and graphclustering algorithm,showing the feasibility of presented algorithm.展开更多
The research explored the extraction techniques of organic solvents of Antarctic kril oil and the effects of freezing temperature, extractant proportion, ex-traction time, drying temperature and ratio of material and ...The research explored the extraction techniques of organic solvents of Antarctic kril oil and the effects of freezing temperature, extractant proportion, ex-traction time, drying temperature and ratio of material and liquid on extraction ratio of Antarctic kril oil. Based on single-factor experiments, optimal extraction conditions were concluded as per response surface methodology, as fol ows: freezing tempera-ture at -38.5 ℃, the ratio of material and liquid at 1 g:6.7 ml, and drying tempera-ture at 66.8 ℃, where the yield rate of crude oil reached 13.71%.展开更多
A new process of AlN removal from secondary aluminum dross(SAD)by pyrometallurgical treatment with added cryolite was applied for solving the problem of recycling the secondary aluminum dross.The response surface meth...A new process of AlN removal from secondary aluminum dross(SAD)by pyrometallurgical treatment with added cryolite was applied for solving the problem of recycling the secondary aluminum dross.The response surface methodology(RSM)was used to design experiments and optimize parameters.The results show that adding the appropriate amount of cryolite can effectively promote the oxidation of AlN in the SAD,and too much cryolite will reduce the promotion effect.The effects of roasting temperature and cryolite on the denitrification rate are the most significant(p<0.0001)followed by holding time.Predicted values of the denitrification rate are found to be in good agreement with experimental values(R^(2)=0.9894 and R_(adj)^(2)=0.9775),which confirms the validity of the model employed.The optimum conditions of roasting temperature of 750°C,holding time of 194 min,mass fraction of cryolite of 17.7%are obtained according to the quadratic model.Under these conditions,the maximum actual denitrification rate reaches 94.71%and the AlN content in the SAD is only 0.55 wt%.The unfired brick with compressive strength of 18.62 MPa(GB/T 2542−2012)was prepared based on the roasted SAD.展开更多
In order to obtain the distribution rules of in situ stress and mining-induced stress of Beiminghe Iron Mine, the stress relief method by overcoring was used to measure the in situ stress, and the MC type bore-hole st...In order to obtain the distribution rules of in situ stress and mining-induced stress of Beiminghe Iron Mine, the stress relief method by overcoring was used to measure the in situ stress, and the MC type bore-hole stress gauge was adopted to measure the mining-induced stress. In the in situ stress measuring, the technique of improved hollow inclusion cells was adopted, which can realize complete temperature compensation. Based on the measuring results, the distribution model of in situ stress was established and analyzed. The in situ stress measuring result shows that the maximum horizontal stress is 1.75-2.45 times of vertical stress and almost 1.83 times of the minimum horizontal stress in this mineral field. And the mining-induced stress measuring result shows that, according to the magnitude of front abutment pressure the stress region can be separated into stress-relaxed area, stress- concentrated area and initial stress area. At the -50 m mining level of this mine, the range of stress-relaxed area is 0-3 m before mining face; the range of stress-concentrated area is 3-55 m before mining face, and the maximum mining-induced stress is 16.5-17.5 MPa, which is 15-20 m from the mining face. The coefficient of stress concentration is 1.85.展开更多
Flange height and lip accuracy are generally restricted by the formability of sheet metals in the conventional hole-flanging operation. A new hole-flanging process, named upsetting-flanging process, was proposed to ob...Flange height and lip accuracy are generally restricted by the formability of sheet metals in the conventional hole-flanging operation. A new hole-flanging process, named upsetting-flanging process, was proposed to obtain a more substantial flange from thick plate. The finite element method (FEM) with DEFORM was utilized to simulate the novel upsetting-flanging process and the influence of geometric parameters on the flange height was studied in details. A series of flanging experiments with A1050P-O were carried out to validate the FEM results, and the variations of Vicker hardness in the plate section were discussed. The results showed that the newly upsetting-flanging process revealed higher flange height and better lip accuracy than the conventional hole-flanging process, and the results between FEM simulations and experiments showed good agreement. Besides, the hardness of the plate around the flange part increases due to the work hardening after the upsetting-flanging process, which reveals better superiority in strength for the subsequent machining or assembling processes.展开更多
The billets of AM60 alloy, prepared with self-inoculation method, were partially remelted into semisolid state. Effects of process parameters on remelting microstructure of semisolid billet were investigated. Experime...The billets of AM60 alloy, prepared with self-inoculation method, were partially remelted into semisolid state. Effects of process parameters on remelting microstructure of semisolid billet were investigated. Experimental results show that the solid particles obtained with self-inoculation method are in smaller grain size and globular shape after partial remelting, compared with those prepared with other casting methods. In the optimized process conditions, the average size of solid particles of partially remelted billet is 65 μm, and the shape factor is 1.12. The process parameters, i.e. pouting temperature, addition amount of self-inoculants, and the slope angle of multi-stream mixing cooling chalmel have influence on the microstructure of partially remelted billet. The optimized temperature is from 680 ℃ to 700 ℃, addition amount of self-inoculants is between 5% and 7% (mass fraction), slope angle of multi-stream mixing cooling channel is between 30° and 45°, with which the dendritic microstructure of as-cast billet can be avoided, and the size of solid particles ofremelted billet is reduced.展开更多
基金the National Natural Science Foundation of China(Nos.52005244,U20A20275)the Natural Science Foundation of Hunan Province,China(Nos.2021JJ30573,2023JJ60193)the Open Fund of State Key Laboratory of Advanced Design and Manufacture for Vehicle Body,China(No.31715011)。
文摘3D elastic-plastic FE model for simulating the force controlled stretch-bending process of double-cavity aluminum profile was established using hybrid explicit−implicit solvent method.Considering the computational accuracy and efficiency,the optimal choices of numerical parameters and algorithms in FE modelling were determined.The formation mechanisms of cross-section distortion and springback were revealed.The effects of pre-stretching,post-stretching,friction,and the addition of internal fillers on forming quality were investigated.The results show that the stress state of profile in stretch-bending is uniaxial with only a circumferential stress.The stress distribution along the length direction of profile is non-uniform and the maximum tensile stress is located at a certain distance away from the center of profile.As aluminum profile is gradually attached to bending die,the distribution characteristic of cross-section distortion along the length direction of profile changes from V-shape to W-shape.After unloading the forming tools,cross-section distortion decreases obviously due to the stress relaxation,with a maximum distortion difference of 13%before and after unloading.As pre-stretching and post-stretching forces increase,cross-section distortion increases gradually,while springback first decreases and then remains unchanged.With increasing friction between bending die and profile,cross-section distortion slightly decreases,while springback increases.Cross-section distortion decreases by 83%with adding PVC fillers into the cavities of profile,while springback increases by 192.2%.
基金The Key Foundation Research Project (G1999016001) of China and the Japan International Cooperation Agency
文摘Three steam distillation devices (D-1, D-2 and D-4) or one simultaneous distillation (D-3, water-diethyl ether) as well as the process of CO2-SFE (Supercritical fluid extraction) were adopted in extraction of essential oils from Chinese-fir (Cunninghamia lancedata (Lamb) Hook.) and the chemical components of the extracted essential oil were analyzed by Gas chromatograph-MS analyses. The results showed that the essential oil could be almost extracted out within 2 hours and the device-3 had the highest extraction efficiency. The major chemical component of the oil was cedrol. The yield of the extracted essential oils from Chinese fir decreased gradually with the increase of the distillation time. The best condition for extraction by means of CO2-SFE is 100 kg·cm?2 in pressure and 40°C in temperature for. Keywords Chinese fir - Essential oil - Cedrol - Supercritical fluid extraction CLC number S781.4 Document code A Foundation item: This paper was support by the Key Foundation Research Project (G1999016001) of China and the Japan International Cooperation AgencyBiography: HUANG Luo-hua (1957-), male, Research associate, Research Institute of Wood Industry, Chinese Academy of forestry, Beijing 100091, P. R. ChinaResponsible editor: Song Funan
文摘In this paper, the generative approach utilizes recursion to generate process sequence for a part, and then match detail procedure design and select process equipment. A set of recursive formulas are found. Finally a complete process program is produced. The method is simple than that of the knowledge system, the artificial neural networks and variant approach computer aided process planning(VACAPP).
基金Project(CSTC 2010BB4301) supported by Natural Science Foundation Project of Chongqing,ChinaProject supported by the Open Fund for Key Laboratory of Manufacture and Test Techniques for Automobile Parts of Ministry of Education Chongqing University of Technology,2003,China
文摘To study the influence of roll casting process parameters on temperature and thermal-stress fields for the AZ31 magnesium alloy sheets,three-dimensional geometric and 3D finite element models for roll casting were established based on the symmetry of roll casting by ANSYS software.Meshing method and smart-sizing algorithm were used to divide finite element mesh in ANSYS software.A series of researches on the temperature and stress distributions during solidification process with different process parameters were done by 3D finite element method.The temperatures of both the liquid-solid two-phase zone and liquid phase zone were elevated with increasing pouring temperature.With the heat transfer coefficient increasing,the two-phase region for liquid-solid becomes smaller.With the pouring temperature increasing and the increase of casting speed,the length of two-phase zone rises.The optimized of process parameters(casting speed 2 m/min,pouring temperature 640 ℃ and heat transfer coefficient 15 kW/(m2·℃) with the water pouring at roller exit was used to produce magnesium alloy AZ31 sheet,and equiaxed grains with the average grain size of 50 μm were achieved after roll casting.The simulation results give better understanding of the temperature variation in phase transformation zone and the formation mechanism of hot cracks in plates during roll casting and help to design the optimized process parameters of roll casting for Mg alloy.
基金Project(20871101)supported by the National Natural Science Foundation of ChinaProject(2009WK2007)supported by Key Project of Science and Technology Department of Hunan Province,ChinaProject(CX2009B133)supported by Colleges and Universities in Hunan Province Plans to Graduate Research and Innovation,China
文摘The layered Li[Ni1/3Mn1/3Co1/3]O2 was separately synthesized by pretreatment process of ball mill method and solution phase route, using [Ni1/3Co1/3Mn1/3]3O4 and lithium hydroxide as raw materials. The physical and electrochemical behaviors of Li[Ni1/3Mn1/3Co1/3]O2 were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), field emission scanning electron microscopy (FESEM) and electrochemical charge/discharge cycling tests. The results show that the difference in pretreatment process results in the difference in compound Li[Ni1/3Co1/3Mn1/3]O2 structure, morphology and the electrochemical characteristics. The Li[Ni1/3Mn1/3Co1/3]O2 prepared by solution phase route maintains the uniform spherical morphology of the [Ni1/3Co1/3Mn1/3]3O4, and it exhibits a higher capacity retention and better rate capability than that prepared by ball mill method. The initial discharge capacity of this sample reaches 178 mA-h/g and the capacity retention after 50 cycles is 98.7% at a current density of 20 mA/g. Moreover, it delivers high discharge capacity of 135 mA-h/g at a current density of 1 000 mA/g.
文摘Register transfer level mapping (RTLM) algorithm for technology mapping at RT level is presented,which supports current design methodologies using high level design and design reuse.The mapping rules implement a source ALU using target ALU.The source ALUs and the target ALUs are all represented by the general ALUs and the mapping rules are applied in the algorithm.The mapping rules are described in a table fashion.The graph clustering algorithm is a branch and bound algorithm based on the graph formulation of the mapping algorithm.The mapping algorithm suits well mapping of regularly structured data path.Comparisons are made between the experimental results generated by 1 greedy algorithm and graphclustering algorithm,showing the feasibility of presented algorithm.
基金Supported by Postgraduate Scientific Research Foundation(A-2500-11-0079)Shanghai Engineering Research Center of Aquatic-Product Processing&Preservation Foundation(11DZ2280300)Aquaculture Genetics and Breeding Technology Center in Shanghai Ocean University(ZF1206)~~
文摘The research explored the extraction techniques of organic solvents of Antarctic kril oil and the effects of freezing temperature, extractant proportion, ex-traction time, drying temperature and ratio of material and liquid on extraction ratio of Antarctic kril oil. Based on single-factor experiments, optimal extraction conditions were concluded as per response surface methodology, as fol ows: freezing tempera-ture at -38.5 ℃, the ratio of material and liquid at 1 g:6.7 ml, and drying tempera-ture at 66.8 ℃, where the yield rate of crude oil reached 13.71%.
基金Project(2017YFB0306001)supported by National Key R&D Program of China。
文摘A new process of AlN removal from secondary aluminum dross(SAD)by pyrometallurgical treatment with added cryolite was applied for solving the problem of recycling the secondary aluminum dross.The response surface methodology(RSM)was used to design experiments and optimize parameters.The results show that adding the appropriate amount of cryolite can effectively promote the oxidation of AlN in the SAD,and too much cryolite will reduce the promotion effect.The effects of roasting temperature and cryolite on the denitrification rate are the most significant(p<0.0001)followed by holding time.Predicted values of the denitrification rate are found to be in good agreement with experimental values(R^(2)=0.9894 and R_(adj)^(2)=0.9775),which confirms the validity of the model employed.The optimum conditions of roasting temperature of 750°C,holding time of 194 min,mass fraction of cryolite of 17.7%are obtained according to the quadratic model.Under these conditions,the maximum actual denitrification rate reaches 94.71%and the AlN content in the SAD is only 0.55 wt%.The unfired brick with compressive strength of 18.62 MPa(GB/T 2542−2012)was prepared based on the roasted SAD.
基金Projects(10702072, 10632100) supported by the National Nature Science Foundation of China
文摘In order to obtain the distribution rules of in situ stress and mining-induced stress of Beiminghe Iron Mine, the stress relief method by overcoring was used to measure the in situ stress, and the MC type bore-hole stress gauge was adopted to measure the mining-induced stress. In the in situ stress measuring, the technique of improved hollow inclusion cells was adopted, which can realize complete temperature compensation. Based on the measuring results, the distribution model of in situ stress was established and analyzed. The in situ stress measuring result shows that the maximum horizontal stress is 1.75-2.45 times of vertical stress and almost 1.83 times of the minimum horizontal stress in this mineral field. And the mining-induced stress measuring result shows that, according to the magnitude of front abutment pressure the stress region can be separated into stress-relaxed area, stress- concentrated area and initial stress area. At the -50 m mining level of this mine, the range of stress-relaxed area is 0-3 m before mining face; the range of stress-concentrated area is 3-55 m before mining face, and the maximum mining-induced stress is 16.5-17.5 MPa, which is 15-20 m from the mining face. The coefficient of stress concentration is 1.85.
基金Project(51175445)supported by the National Natural Science Foundation of ChinaProject(2010DFA52130)supported by the International Cooperation Project of the Ministry of Science and Technology,ChinaProject(CX2013B277)supported by Hunan Provincial Innovation Foundation for Postgraduate,China
文摘Flange height and lip accuracy are generally restricted by the formability of sheet metals in the conventional hole-flanging operation. A new hole-flanging process, named upsetting-flanging process, was proposed to obtain a more substantial flange from thick plate. The finite element method (FEM) with DEFORM was utilized to simulate the novel upsetting-flanging process and the influence of geometric parameters on the flange height was studied in details. A series of flanging experiments with A1050P-O were carried out to validate the FEM results, and the variations of Vicker hardness in the plate section were discussed. The results showed that the newly upsetting-flanging process revealed higher flange height and better lip accuracy than the conventional hole-flanging process, and the results between FEM simulations and experiments showed good agreement. Besides, the hardness of the plate around the flange part increases due to the work hardening after the upsetting-flanging process, which reveals better superiority in strength for the subsequent machining or assembling processes.
基金Project(2007CB613700) supported by the National Basic Research Program of ChinaProject(50964010) supported by the National Natural Science Foundation of ChinaProject(090WCGA894) supported by the International S&T Cooperation Program of Gansu Province,China
文摘The billets of AM60 alloy, prepared with self-inoculation method, were partially remelted into semisolid state. Effects of process parameters on remelting microstructure of semisolid billet were investigated. Experimental results show that the solid particles obtained with self-inoculation method are in smaller grain size and globular shape after partial remelting, compared with those prepared with other casting methods. In the optimized process conditions, the average size of solid particles of partially remelted billet is 65 μm, and the shape factor is 1.12. The process parameters, i.e. pouting temperature, addition amount of self-inoculants, and the slope angle of multi-stream mixing cooling chalmel have influence on the microstructure of partially remelted billet. The optimized temperature is from 680 ℃ to 700 ℃, addition amount of self-inoculants is between 5% and 7% (mass fraction), slope angle of multi-stream mixing cooling channel is between 30° and 45°, with which the dendritic microstructure of as-cast billet can be avoided, and the size of solid particles ofremelted billet is reduced.