A novel technique was developed to remove impurities from crude lead by vacuum distillation.The thermodynamics on vacuum distillation refining process of crude lead was studied by means of saturated vapor pressure of ...A novel technique was developed to remove impurities from crude lead by vacuum distillation.The thermodynamics on vacuum distillation refining process of crude lead was studied by means of saturated vapor pressure of main components of crude lead,separation coefficients and vapor-liquid equilibrium composition of Pb-i(i stands for an impurity) system at different temperatures.The behaviors of impurities in the vacuum distillation refining process were investigated.The results show that the vacuum distillation should be taken to obtain lead from crude lead,in which Zn,As and partial Sb are volatilized at lower temperature of 923-1023 K.Lead is distilled from the residue containing Cu,Sn,Ag and Bi at higher temperature of 1323-1423 K,but the impurity Bi is also volatilized along with lead and cannot be separated from lead.展开更多
Treating acid gases contained in natural gas by MDEA is used widely. But the efficiency of regeneration of the MDEA solution limited the development of this technology. An optimal temperature is necessary for regenera...Treating acid gases contained in natural gas by MDEA is used widely. But the efficiency of regeneration of the MDEA solution limited the development of this technology. An optimal temperature is necessary for regeneration of the MDEA solution using membrane distillation. The experiment results showed that the regeneration rate of MDEA rose with an increasing temperature. But the rate increased slowly after the regeneration temperature arrived at a certain value. This study can confirm that regeneration of the MDEA solution using membrane distillation is feasible. This technology provides more advantages as compared to conventional regeneration process.展开更多
For dealing with high-salinity wastewater in the refinery, the high cost of driving heat source is the disadvantage of multi-effect distillation (MED) so it is of great importance to evaluate the performance of low-te...For dealing with high-salinity wastewater in the refinery, the high cost of driving heat source is the disadvantage of multi-effect distillation (MED) so it is of great importance to evaluate the performance of low-temperature heat source for conducting MED and select the optimal temperature for it. Both the MED and the low-temperature heat sources studied in this paper were from a typical refinery located in northwestern China. Besides, a new methodology to evaluate heat sources as the optimal candidate was proposed for MED based on the grey system theory. Five process units, which included 18 fluids of the refinery, were named as the evaluation projects. Three factors, which included safety effects, total costs and characteristics of low-temperature heat sources were determined as the evaluation indexes, the values of which were established through the analyses. The results obtained through the grey correlation analyses have revealed that the grey correlation degrees of these units were 0.661(AVDU), 0.732 (#1 FCCU), 0.618 (#2 FCCU), 0.535 (#1 DCU), and 0.572 (#2 DCU), respectively. Thus, the optimal heat source was provided from #1 FCCU. Through further analyses of the fluids from #1 FCCU, the grey correlation degrees of the fluids were 0.597 (oil and gas at top of tower), 0.714 (recycle oil and gas), and 0.512 (diesel), respectively. Thus, the optimal heat source was the oil and gas recycle stream.展开更多
In recent years China has seen speedy development of its ethylene industry. Compared to other advanced countries the per capita ethylene consumption in China is still low. With successive startup of grassroots ethylen...In recent years China has seen speedy development of its ethylene industry. Compared to other advanced countries the per capita ethylene consumption in China is still low. With successive startup of grassroots ethylene projects in China after 2006 and debottlenecking and expansion of existing ethylene units China will be confronted with the major issues related with increase of feedstocks for steam cracking. Naphtha is the main feedstock for producing ethylene, and the hydrocracked tail oil is increasing its share in the steam cracker feedstock pool over recent years. This article has analyzed the possibility for maximization of steam cracking feedstock and estimated steam cracker feedstock output based on processing 5 Mt/a of different crudes including the mixed crude transferred through Lu-Ning pipeline and Arabian light crude using corresponding process technologies at the refinery.展开更多
The hierarchically structured ZSM-5 monolith was prepared through transforming the skeletons of the macroporous silica gel into ZSM-5 by the steam-assisted conversion method. The morphology and monolithic shapes of ma...The hierarchically structured ZSM-5 monolith was prepared through transforming the skeletons of the macroporous silica gel into ZSM-5 by the steam-assisted conversion method. The morphology and monolithic shapes of macroporous silica gel were well preserved. The hierarchically structured ZSM-5 monolith exhibited the hierarchical porosity, with mesopores and macropores existing inside the macroporous silica gel, and micropores formed by the ZSM-5. The products have been characterized properly by using the XRD, SEM and N2 adsorption–desorption methods.展开更多
In this paper, multi-refinery using the same heavy crude oils as raw materials is studied, while a new nonlinear model for mixed heavy crude distillation is proposed. In practical crude distillation operation, the dis...In this paper, multi-refinery using the same heavy crude oils as raw materials is studied, while a new nonlinear model for mixed heavy crude distillation is proposed. In practical crude distillation operation, the distillate yield and product distribution of distillation units are different due to their various equipment and operating parameters, even the same ratio of raw materials is provided, so different process models for multi-refinery planning is therefore required. For process modeling, the relationships between total yields and mixing ratio of different refineries were determined, which is combined with process simulation using production data. Then,the yields and properties of crude distillation unit(CDU) fractions were calculated with the use of true boiling point(TBP) curves and property curves respectively when the initial cutting temperatures were given. Finally,in order to maximize the economic benefit of distillation, the optimal product distribution and the best mixing ratio of crude oil were calculated under the constraints of different properties of fractions. Comparing to previous models, the proposed model takes the influence of different refinery parameters on production process into account, while avoiding the complex process for determining the cutting points, which is considered more efficient and more accurate with respect to heavy crude refinery. Model was successfully verified by a case study,allowing a significant improvement of the refinery profit to be achieved.展开更多
The design features of 8 Mt/a atmospheric and vacuum distillation unit (Ⅲ) in Zhenhai Refiningand Chemical Company are presented and various process schemes are compared. Production practice hasproved that the main p...The design features of 8 Mt/a atmospheric and vacuum distillation unit (Ⅲ) in Zhenhai Refiningand Chemical Company are presented and various process schemes are compared. Production practice hasproved that the main process design is advanced and reasonable and the process parameters basicallyreached design requirements.展开更多
Evolutionary algorithm is applied for distillation separation sequence optimization synthesis problems with combination explosion. The binary tree data structure is used to describe the distillation separation sequenc...Evolutionary algorithm is applied for distillation separation sequence optimization synthesis problems with combination explosion. The binary tree data structure is used to describe the distillation separation sequence, and it is directly applied as the coding method. Genetic operators, which ensure to prohibit illegal filial generations completely, are designed by using the method of graph theory. The crossover operator based on a single parent or two parents is designed successfully. The example shows that the average ratio of search space from evolutionary algorithm with two-parent genetic operation is lower, whereas the rate of successful minimizations from evolutionary algorithm with single parent genetic operation is higher.展开更多
In this work, we examine the impact of crude distillation unit(CDU) model errors on the results of refinery-wide optimization for production planning or feedstock selection. We compare the swing cut + bias CDU model w...In this work, we examine the impact of crude distillation unit(CDU) model errors on the results of refinery-wide optimization for production planning or feedstock selection. We compare the swing cut + bias CDU model with a recently developed hybrid CDU model(Fu et al., 2016). The hybrid CDU model computes material and energy balances, as well as product true boiling point(TBP) curves and bulk properties(e.g., sulfur% and cetane index, and other properties). Product TBP curves are predicted with an average error of 0.5% against rigorous simulation curves. Case studies of optimal operation computed using a planning model that is based on the swing cut + bias CDU model and using a planning model that incorporates the hybrid CDU model are presented. Our results show that significant economic benefits can be obtained using accurate CDU models in refinery production planning.展开更多
基金Project (2012CB722803) supported by the National Basic Research Program of ChinaProject (U1202271) supported by the National Natural Science Foundation of China
文摘A novel technique was developed to remove impurities from crude lead by vacuum distillation.The thermodynamics on vacuum distillation refining process of crude lead was studied by means of saturated vapor pressure of main components of crude lead,separation coefficients and vapor-liquid equilibrium composition of Pb-i(i stands for an impurity) system at different temperatures.The behaviors of impurities in the vacuum distillation refining process were investigated.The results show that the vacuum distillation should be taken to obtain lead from crude lead,in which Zn,As and partial Sb are volatilized at lower temperature of 923-1023 K.Lead is distilled from the residue containing Cu,Sn,Ag and Bi at higher temperature of 1323-1423 K,but the impurity Bi is also volatilized along with lead and cannot be separated from lead.
文摘Treating acid gases contained in natural gas by MDEA is used widely. But the efficiency of regeneration of the MDEA solution limited the development of this technology. An optimal temperature is necessary for regeneration of the MDEA solution using membrane distillation. The experiment results showed that the regeneration rate of MDEA rose with an increasing temperature. But the rate increased slowly after the regeneration temperature arrived at a certain value. This study can confirm that regeneration of the MDEA solution using membrane distillation is feasible. This technology provides more advantages as compared to conventional regeneration process.
基金the Natural Science Foundation(Grant No.51178463)the Fundamental Research Funds for the Central Universities(10CX04018A)of China for financial support of this studythe Environment and Safety Technology Center of China University of Petroleum for its technical and logistical assistance
文摘For dealing with high-salinity wastewater in the refinery, the high cost of driving heat source is the disadvantage of multi-effect distillation (MED) so it is of great importance to evaluate the performance of low-temperature heat source for conducting MED and select the optimal temperature for it. Both the MED and the low-temperature heat sources studied in this paper were from a typical refinery located in northwestern China. Besides, a new methodology to evaluate heat sources as the optimal candidate was proposed for MED based on the grey system theory. Five process units, which included 18 fluids of the refinery, were named as the evaluation projects. Three factors, which included safety effects, total costs and characteristics of low-temperature heat sources were determined as the evaluation indexes, the values of which were established through the analyses. The results obtained through the grey correlation analyses have revealed that the grey correlation degrees of these units were 0.661(AVDU), 0.732 (#1 FCCU), 0.618 (#2 FCCU), 0.535 (#1 DCU), and 0.572 (#2 DCU), respectively. Thus, the optimal heat source was provided from #1 FCCU. Through further analyses of the fluids from #1 FCCU, the grey correlation degrees of the fluids were 0.597 (oil and gas at top of tower), 0.714 (recycle oil and gas), and 0.512 (diesel), respectively. Thus, the optimal heat source was the oil and gas recycle stream.
文摘In recent years China has seen speedy development of its ethylene industry. Compared to other advanced countries the per capita ethylene consumption in China is still low. With successive startup of grassroots ethylene projects in China after 2006 and debottlenecking and expansion of existing ethylene units China will be confronted with the major issues related with increase of feedstocks for steam cracking. Naphtha is the main feedstock for producing ethylene, and the hydrocracked tail oil is increasing its share in the steam cracker feedstock pool over recent years. This article has analyzed the possibility for maximization of steam cracking feedstock and estimated steam cracker feedstock output based on processing 5 Mt/a of different crudes including the mixed crude transferred through Lu-Ning pipeline and Arabian light crude using corresponding process technologies at the refinery.
文摘The hierarchically structured ZSM-5 monolith was prepared through transforming the skeletons of the macroporous silica gel into ZSM-5 by the steam-assisted conversion method. The morphology and monolithic shapes of macroporous silica gel were well preserved. The hierarchically structured ZSM-5 monolith exhibited the hierarchical porosity, with mesopores and macropores existing inside the macroporous silica gel, and micropores formed by the ZSM-5. The products have been characterized properly by using the XRD, SEM and N2 adsorption–desorption methods.
文摘In this paper, multi-refinery using the same heavy crude oils as raw materials is studied, while a new nonlinear model for mixed heavy crude distillation is proposed. In practical crude distillation operation, the distillate yield and product distribution of distillation units are different due to their various equipment and operating parameters, even the same ratio of raw materials is provided, so different process models for multi-refinery planning is therefore required. For process modeling, the relationships between total yields and mixing ratio of different refineries were determined, which is combined with process simulation using production data. Then,the yields and properties of crude distillation unit(CDU) fractions were calculated with the use of true boiling point(TBP) curves and property curves respectively when the initial cutting temperatures were given. Finally,in order to maximize the economic benefit of distillation, the optimal product distribution and the best mixing ratio of crude oil were calculated under the constraints of different properties of fractions. Comparing to previous models, the proposed model takes the influence of different refinery parameters on production process into account, while avoiding the complex process for determining the cutting points, which is considered more efficient and more accurate with respect to heavy crude refinery. Model was successfully verified by a case study,allowing a significant improvement of the refinery profit to be achieved.
文摘The design features of 8 Mt/a atmospheric and vacuum distillation unit (Ⅲ) in Zhenhai Refiningand Chemical Company are presented and various process schemes are compared. Production practice hasproved that the main process design is advanced and reasonable and the process parameters basicallyreached design requirements.
文摘Evolutionary algorithm is applied for distillation separation sequence optimization synthesis problems with combination explosion. The binary tree data structure is used to describe the distillation separation sequence, and it is directly applied as the coding method. Genetic operators, which ensure to prohibit illegal filial generations completely, are designed by using the method of graph theory. The crossover operator based on a single parent or two parents is designed successfully. The example shows that the average ratio of search space from evolutionary algorithm with two-parent genetic operation is lower, whereas the rate of successful minimizations from evolutionary algorithm with single parent genetic operation is higher.
基金supported by the Ontario Research FoundationMc Master Advanced Control ConsortiumImperial Oil
文摘In this work, we examine the impact of crude distillation unit(CDU) model errors on the results of refinery-wide optimization for production planning or feedstock selection. We compare the swing cut + bias CDU model with a recently developed hybrid CDU model(Fu et al., 2016). The hybrid CDU model computes material and energy balances, as well as product true boiling point(TBP) curves and bulk properties(e.g., sulfur% and cetane index, and other properties). Product TBP curves are predicted with an average error of 0.5% against rigorous simulation curves. Case studies of optimal operation computed using a planning model that is based on the swing cut + bias CDU model and using a planning model that incorporates the hybrid CDU model are presented. Our results show that significant economic benefits can be obtained using accurate CDU models in refinery production planning.