The influences of rolling reduction and aluminum sheet initial thickness(AIT)on the thickness fluctuation of aluminum layer(TFA)of embedded aluminum?steel composite sheet produced by cold roll bonding were investigate...The influences of rolling reduction and aluminum sheet initial thickness(AIT)on the thickness fluctuation of aluminum layer(TFA)of embedded aluminum?steel composite sheet produced by cold roll bonding were investigated,the formation mechanism of TFA was analyzed and method to improve the thickness uniformity of the aluminum layer was proposed.The results showed that when the reduction increased,TFA increased gradually.When the reduction was lower than40%,AIT had negligible effect on the TFA,while TFA increased with the decrease of AIT when the reduction was higher than40%.The non-uniformities of the steel surface deformation and the interfacial bonding extent caused by the work-hardened steel surface layer,were the main reasons for the formation of TFA.Adopting an appropriate surface treatment can help to decrease the hardening extent of the steel surface for improving the deformation uniformity during cold roll bonding process,which effectively improved the aluminum thickness uniformity of the embedded aluminum/steel composite sheets.展开更多
Stepped heating treatment has been applied to aluminum alloy thick plate to improve the mechanical performance and corrosion resistance.Accurate temperature control of the plate is the difficulty in engineering applic...Stepped heating treatment has been applied to aluminum alloy thick plate to improve the mechanical performance and corrosion resistance.Accurate temperature control of the plate is the difficulty in engineering application.The heating process,the calculation of surface heat transfer coefficient and the accurate temperature control method were studied based on measured heating temperature for the large-size thick plate.The results show that,the temperature difference between the surface and center of the thick plate is small.Based on the temperature uniformity,the surface heat transfer coefficient was calculated,and it is constant below300°C,but grows greatly over300°C.Consequently,a lumped parameter method(LPM)was developed to predict the plate temperature.A stepped solution treatment was designed by using LPM,and verified by finite element method(FEM)and experiments.Temperature curves calculated by LPM and FEM agree well with the experimental data,and the LPM is more convenient in engineering application.展开更多
During the storehouse surface rolling construction of a core rockfilldam, the spreading thickness of dam face is an important factor that affects the construction quality of the dam storehouse' rolling surface and...During the storehouse surface rolling construction of a core rockfilldam, the spreading thickness of dam face is an important factor that affects the construction quality of the dam storehouse' rolling surface and the overallquality of the entire dam. Currently, the method used to monitor and controlspreading thickness during the dam construction process is artificialsampling check after spreading, which makes it difficult to monitor the entire dam storehouse surface. In this paper, we present an in-depth study based on real-time monitoring and controltheory of storehouse surface rolling construction and obtain the rolling compaction thickness by analyzing the construction track of the rolling machine. Comparatively, the traditionalmethod can only analyze the rolling thickness of the dam storehouse surface after it has been compacted and cannot determine the thickness of the dam storehouse surface in realtime. To solve these problems, our system monitors the construction progress of the leveling machine and employs a real-time spreading thickness monitoring modelbased on the K-nearest neighbor algorithm. Taking the LHK core rockfilldam in Southwest China as an example, we performed real-time monitoring for the spreading thickness and conducted real-time interactive queries regarding the spreading thickness. This approach provides a new method for controlling the spreading thickness of the core rockfilldam storehouse surface.展开更多
A slip critical connection has various values to adopt the proper slip coefficient in various conditions of faying surfaces in AISC, AIJ and Eurocode3. The Korean Building Code regulates the unique slip coefficient, f...A slip critical connection has various values to adopt the proper slip coefficient in various conditions of faying surfaces in AISC, AIJ and Eurocode3. The Korean Building Code regulates the unique slip coefficient, from 0.45 to 0.5 without consideration of the diverse faying conditions in 2009. In this study, the slip resistance test, including five kinds of surface treatments were conducted to obtain the proper slip coefficients available to steel plate KS SM490A. The slip coefficient of specimens over zinc primer thickness of 128 lam exhibit was 0.42. The clean mill treated surface had prominently lower values as slip coefficient, 0.27. For red lead painted treatment, it is suggested to setup a minimum slip coefficient, 0,21, below a coating thickness of 65 μam. The slip coefficient of one faced lap connection was higher 1.4 times than the slip coefficient of two faced lap connection.展开更多
The complex liquid film behaviors at flooding in an inclined pipe were investigated with computational fluid dynamic(CFD) approaches. The liquid film behaviors included the dynamic wave characteristics before flooding...The complex liquid film behaviors at flooding in an inclined pipe were investigated with computational fluid dynamic(CFD) approaches. The liquid film behaviors included the dynamic wave characteristics before flooding and the transition of flow pattern when flooding happened. The influences of the surface tension and liquid viscosity were specially analyzed. Comparisons of the calculated velocity at the onset of flooding with the available experimental results showed a good agreement. The calculations verify that the fluctuation frequency and the liquid film thickness are almost unaffected by the superficial gas velocity until the flooding is triggered due to the Kelvin–Helmholtz instability. When flooding triggered at the superficial liquid velocity larger than0.15 m·s-1, the interfacial wave developed to slug flow, while it developed to entrainment flow when it was smaller than 0.08 m·s-1. The interfacial waves were more easily torn into tiny droplets with smaller surface tension, eventually evolving into the mist flow. When the liquid viscosity increases, the liquid film has a thicker holdup with more intensive fluctuations, and more likely developed to the slug flow.展开更多
基金Project(2013AA031301)supported by National High-tech Research and Development Program of ChinaProject(51104016)supported by National Natural Science Foundation of ChinaProject(BM2014006)supported by Jiangsu Key Laboratory for Clad Materials,China
文摘The influences of rolling reduction and aluminum sheet initial thickness(AIT)on the thickness fluctuation of aluminum layer(TFA)of embedded aluminum?steel composite sheet produced by cold roll bonding were investigated,the formation mechanism of TFA was analyzed and method to improve the thickness uniformity of the aluminum layer was proposed.The results showed that when the reduction increased,TFA increased gradually.When the reduction was lower than40%,AIT had negligible effect on the TFA,while TFA increased with the decrease of AIT when the reduction was higher than40%.The non-uniformities of the steel surface deformation and the interfacial bonding extent caused by the work-hardened steel surface layer,were the main reasons for the formation of TFA.Adopting an appropriate surface treatment can help to decrease the hardening extent of the steel surface for improving the deformation uniformity during cold roll bonding process,which effectively improved the aluminum thickness uniformity of the embedded aluminum/steel composite sheets.
基金Project(2012CB619500)supported by the National Basic Research Program of ChinaProject(51375503)supported by the National Natural Science Foundation of China+1 种基金Project(2016YFB0300901)supported by the Major State Research Program of ChinaProject(2013A017)supported by the Bagui Scholars Program of Guangxi Zhuang Autonomous Region,China
文摘Stepped heating treatment has been applied to aluminum alloy thick plate to improve the mechanical performance and corrosion resistance.Accurate temperature control of the plate is the difficulty in engineering application.The heating process,the calculation of surface heat transfer coefficient and the accurate temperature control method were studied based on measured heating temperature for the large-size thick plate.The results show that,the temperature difference between the surface and center of the thick plate is small.Based on the temperature uniformity,the surface heat transfer coefficient was calculated,and it is constant below300°C,but grows greatly over300°C.Consequently,a lumped parameter method(LPM)was developed to predict the plate temperature.A stepped solution treatment was designed by using LPM,and verified by finite element method(FEM)and experiments.Temperature curves calculated by LPM and FEM agree well with the experimental data,and the LPM is more convenient in engineering application.
基金supported by the Innovative Research Groups of National Natural Science Foundation of China(No. 51621092)National Basic Research Program of China ("973" Program, No. 2013CB035904)National Natural Science Foundation of China (No. 51439005)
文摘During the storehouse surface rolling construction of a core rockfilldam, the spreading thickness of dam face is an important factor that affects the construction quality of the dam storehouse' rolling surface and the overallquality of the entire dam. Currently, the method used to monitor and controlspreading thickness during the dam construction process is artificialsampling check after spreading, which makes it difficult to monitor the entire dam storehouse surface. In this paper, we present an in-depth study based on real-time monitoring and controltheory of storehouse surface rolling construction and obtain the rolling compaction thickness by analyzing the construction track of the rolling machine. Comparatively, the traditionalmethod can only analyze the rolling thickness of the dam storehouse surface after it has been compacted and cannot determine the thickness of the dam storehouse surface in realtime. To solve these problems, our system monitors the construction progress of the leveling machine and employs a real-time spreading thickness monitoring modelbased on the K-nearest neighbor algorithm. Taking the LHK core rockfilldam in Southwest China as an example, we performed real-time monitoring for the spreading thickness and conducted real-time interactive queries regarding the spreading thickness. This approach provides a new method for controlling the spreading thickness of the core rockfilldam storehouse surface.
文摘A slip critical connection has various values to adopt the proper slip coefficient in various conditions of faying surfaces in AISC, AIJ and Eurocode3. The Korean Building Code regulates the unique slip coefficient, from 0.45 to 0.5 without consideration of the diverse faying conditions in 2009. In this study, the slip resistance test, including five kinds of surface treatments were conducted to obtain the proper slip coefficients available to steel plate KS SM490A. The slip coefficient of specimens over zinc primer thickness of 128 lam exhibit was 0.42. The clean mill treated surface had prominently lower values as slip coefficient, 0.27. For red lead painted treatment, it is suggested to setup a minimum slip coefficient, 0,21, below a coating thickness of 65 μam. The slip coefficient of one faced lap connection was higher 1.4 times than the slip coefficient of two faced lap connection.
基金Supported by the Major State Basic Research Development Program of China(2011CB706501)the National Natural Science Foundation of China(51276157)
文摘The complex liquid film behaviors at flooding in an inclined pipe were investigated with computational fluid dynamic(CFD) approaches. The liquid film behaviors included the dynamic wave characteristics before flooding and the transition of flow pattern when flooding happened. The influences of the surface tension and liquid viscosity were specially analyzed. Comparisons of the calculated velocity at the onset of flooding with the available experimental results showed a good agreement. The calculations verify that the fluctuation frequency and the liquid film thickness are almost unaffected by the superficial gas velocity until the flooding is triggered due to the Kelvin–Helmholtz instability. When flooding triggered at the superficial liquid velocity larger than0.15 m·s-1, the interfacial wave developed to slug flow, while it developed to entrainment flow when it was smaller than 0.08 m·s-1. The interfacial waves were more easily torn into tiny droplets with smaller surface tension, eventually evolving into the mist flow. When the liquid viscosity increases, the liquid film has a thicker holdup with more intensive fluctuations, and more likely developed to the slug flow.
