Controlling process parameters of lost foam casting (LFC) enables this process to produce defect-free complex shape castings. An experimental investigation on lost foam casting of an A1-Si-Cu cast alloy was carried ...Controlling process parameters of lost foam casting (LFC) enables this process to produce defect-free complex shape castings. An experimental investigation on lost foam casting of an A1-Si-Cu cast alloy was carried out. The effects of pouting temperature, slurry viscosity, vibration time and sand size on surface finish, shrinkage porosity and eutectic silicon spacing of thin-wall casting were investigated. A full two-level factorial design of experimental technique was used to identify the significant manufacturing factors affecting the properties of casting. Pouring temperature was found as the most significant factor affecting A1-Si-Cu lost foam casting quality. It was shown that flask vibration time interacted with pouring temperature influenced euteetic silicon spacing and porosity percentage significantly. The results also revealed that the surface quality of the samples cast in fine sand moulds at higher pouring temperatures was almost unchanged, while those cast in coarse sand moulds possessed lower surface qualities. Furthermore, variation in slurry viscosity showed no significant effect on the evaluated properties compared to other parameters.展开更多
The director in nematic liquid crystal cell with a weak anchoring grating substrate and a strong anchoring planar substrate is relative to the coordinates x and z.The influence of the surface geometry of the grating s...The director in nematic liquid crystal cell with a weak anchoring grating substrate and a strong anchoring planar substrate is relative to the coordinates x and z.The influence of the surface geometry of the grating substrate in the cell on the director profile is numerically simulated using the two-dimensional finite-difference iterative method under the condition of one elastic constant approximation and zero driven voltage.The deepness of groove and the cell gap affect the distribution of director.For the relatively shallow groove and the relatively thick cell gap,the director is only dependent on the coordinate z.For the relatively deep groove and the relatively thin cell gap,the director must be dependent on the two coordinates x and z because of the increased elastic strain energy induced by the grating surface.展开更多
In this paper, the effect of surface roughness on sealing clearance, pressure distribution, friction torque and leakage is studied by the thermal-elasto-hydrodynamic mixed lubrication model. A convergent nominal clear...In this paper, the effect of surface roughness on sealing clearance, pressure distribution, friction torque and leakage is studied by the thermal-elasto-hydrodynamic mixed lubrication model. A convergent nominal clearance is formed by the pressure de- formation and thermal deformation of the seal faces. This causes more serious wear in the inner side than that of the outer side of the contact area. Mass leakage increases with the growing of the surface roughness. The temperature and thermal defor- mation on the seal surface increases substantially if the roughness is reduced. The contact mechanical seals have consistent performance when the standard deviation of surface roughness is approximately 0.2 pm. In order to validate the theoretical analysis model, a method combining the measurement of three-dimensioned profile and Raman spectrum is proposed.展开更多
基金the Ministry of Higher Education of Malaysia (MOHE) for the financial support under the vote GUP-Q.J130000.2501.04H18
文摘Controlling process parameters of lost foam casting (LFC) enables this process to produce defect-free complex shape castings. An experimental investigation on lost foam casting of an A1-Si-Cu cast alloy was carried out. The effects of pouting temperature, slurry viscosity, vibration time and sand size on surface finish, shrinkage porosity and eutectic silicon spacing of thin-wall casting were investigated. A full two-level factorial design of experimental technique was used to identify the significant manufacturing factors affecting the properties of casting. Pouring temperature was found as the most significant factor affecting A1-Si-Cu lost foam casting quality. It was shown that flask vibration time interacted with pouring temperature influenced euteetic silicon spacing and porosity percentage significantly. The results also revealed that the surface quality of the samples cast in fine sand moulds at higher pouring temperatures was almost unchanged, while those cast in coarse sand moulds possessed lower surface qualities. Furthermore, variation in slurry viscosity showed no significant effect on the evaluated properties compared to other parameters.
基金Supported by Natural Science Foundation of Hebei Province under Grant No.A2010000004the National Natural Science Foundation of China under Grant Nos.10704022 and 60736042the Key Subject Construction Project of Hebei Province University
文摘The director in nematic liquid crystal cell with a weak anchoring grating substrate and a strong anchoring planar substrate is relative to the coordinates x and z.The influence of the surface geometry of the grating substrate in the cell on the director profile is numerically simulated using the two-dimensional finite-difference iterative method under the condition of one elastic constant approximation and zero driven voltage.The deepness of groove and the cell gap affect the distribution of director.For the relatively shallow groove and the relatively thick cell gap,the director is only dependent on the coordinate z.For the relatively deep groove and the relatively thin cell gap,the director must be dependent on the two coordinates x and z because of the increased elastic strain energy induced by the grating surface.
基金supported by the National Basic Research Program of China(Grant No.2009CB724304)the National Natural Science Foundation of China(Grant No.51275268)the National Science and Technology Support Plan(Grant No.2011BAF09B05)
文摘In this paper, the effect of surface roughness on sealing clearance, pressure distribution, friction torque and leakage is studied by the thermal-elasto-hydrodynamic mixed lubrication model. A convergent nominal clearance is formed by the pressure de- formation and thermal deformation of the seal faces. This causes more serious wear in the inner side than that of the outer side of the contact area. Mass leakage increases with the growing of the surface roughness. The temperature and thermal defor- mation on the seal surface increases substantially if the roughness is reduced. The contact mechanical seals have consistent performance when the standard deviation of surface roughness is approximately 0.2 pm. In order to validate the theoretical analysis model, a method combining the measurement of three-dimensioned profile and Raman spectrum is proposed.