This article is based on the experimental data on reaction of FCC naphtha in the presence of acid catalysts. The data published in the literature were reprocessed and compared with experimental data and the relationsh...This article is based on the experimental data on reaction of FCC naphtha in the presence of acid catalysts. The data published in the literature were reprocessed and compared with experimental data and the relationship of hydrogen and methane contained in the dry gas with the conversion rate was identified.The similarity between the route for cracking of olefin enriched FCC gasoline and the route for reaction of individual hydrocarbons was deduced, while the route for formation of ethylene in dry gas was also proposed to identify the relationship between the reaction path for formation of ethylene and the conversion rate.展开更多
The FCC unit with addition of various inventories of the FP-DSN type sulfur transfer additive was tested in a commercial scale. The effect of the sulfur transfer additive was analyzed by investigating the indicators r...The FCC unit with addition of various inventories of the FP-DSN type sulfur transfer additive was tested in a commercial scale. The effect of the sulfur transfer additive was analyzed by investigating the indicators related with the regenerator flue gas composition,the dry gas composition before desulfurization,the LPG composition before desulfurization,the acid gas,and the yield of gasoline and diesel. The test results indicated that the sulfur was trans ferred from the feed stream into the dry gas,LPG and acid gas,and the sulfur transfer effect was obvious only when the inventory of sulfur transfer additive exceeded over 2.0% of total FCC catalyst inventory.展开更多
Although the FCC process has been used for more than halfa century, new and important developments continue to be made in several areas. Some of these new developments are a direct response to environmental regulation...Although the FCC process has been used for more than halfa century, new and important developments continue to be made in several areas. Some of these new developments are a direct response to environmental regulation. Sulfur oxides （SOx-SO2＋SO3） emitted from fluid catalytic cracking units （FCCU） are one of the most hazardous atmospheric pollutants, which may cause serious environmental problems such as the formation of acid rain and the destruction of the ozone layer. Thus, great attention has been focused on the SOx removal from FCC in last few years. The present papers will focus on the spinel material studies include three samples they were prepared by acidic method, solid solution MgAl2O4, solid solution with cerium10%Ce/MgAl2O4, iron mixed spinel with cerium 10%Ce/MgAl2-xFeO4.MgO and two samples solid solution with cerium introduce by vanadium as second co-catalyst prepared by basic method, 1% V/10%Ce/MgAl2O4.MgO were tested in TGA for oxidation half cycle to study some parameters effect on performance of SOx additives in TGA under condition similar to those of FCC units. Thermogravimetry analysis experiments have been used to demonstrate the pick-up and release of sulfur oxides in the development of additives for SOx control in the FCCU.展开更多
FCC units are playing an important role at refineries, in particular at Chinese refineries. To cope with the current demand for better economic benefits, environmental protection and product slate adjustment, a host o...FCC units are playing an important role at refineries, in particular at Chinese refineries. To cope with the current demand for better economic benefits, environmental protection and product slate adjustment, a host of FCC units need to be technically revamped. This article describes the practical processes, technologies and equipment to serve different revamp targets with analysis of two examples on revamp of commercial units.展开更多
A catalyst is a substance that alters the rate of a reaction. The process of catalysis is essential to the modem day manufacturing industry, mainly in FCC （Fluid Catalytic Cracking） process units. However, long-term...A catalyst is a substance that alters the rate of a reaction. The process of catalysis is essential to the modem day manufacturing industry, mainly in FCC （Fluid Catalytic Cracking） process units. However, long-term exploitation of oil and gas processing catalysts leads to formation of carbon- and sulfur-containing structures of coke and dense products on the catalyst surface. They block reactive catalyst sites and reduce the catalytic activity. The main advantage of radiation processing by EB （electron beam） and gamma rays is chain cracking reaction in crude oil. Otherwise, under exposure to ionize radiation, considerable structure modification of equilibrium silica-alumina catalyst from FCC process may occur, in addition to the removal of impurities. The conditions applied in the irradiation range （20-150 kGy） of gamma rays and EB were not sufficient to alter the structure of the catalyst, whether for removal of the contaminant nickel, a major contaminant of the FCC catalyst, either to rupture of the crystalline structure either for the future reutilization of chemical elements. ATR-FTIR （Attenuated Total Reflectance-Fourier Transform Infrared Spectroscopy and EDXRFS （Energy Dispersive X-Ray Fluorescence Spectrometry） analysis were used to characterize and evaluate effects of radiation processing on equilibrium catalysts purification. To evaluate and comprehend the reactive catalyst sites, SEM （Scanning Electron Microscopy） and particle size distribution analyses were carried out.展开更多
文摘This article is based on the experimental data on reaction of FCC naphtha in the presence of acid catalysts. The data published in the literature were reprocessed and compared with experimental data and the relationship of hydrogen and methane contained in the dry gas with the conversion rate was identified.The similarity between the route for cracking of olefin enriched FCC gasoline and the route for reaction of individual hydrocarbons was deduced, while the route for formation of ethylene in dry gas was also proposed to identify the relationship between the reaction path for formation of ethylene and the conversion rate.
文摘The FCC unit with addition of various inventories of the FP-DSN type sulfur transfer additive was tested in a commercial scale. The effect of the sulfur transfer additive was analyzed by investigating the indicators related with the regenerator flue gas composition,the dry gas composition before desulfurization,the LPG composition before desulfurization,the acid gas,and the yield of gasoline and diesel. The test results indicated that the sulfur was trans ferred from the feed stream into the dry gas,LPG and acid gas,and the sulfur transfer effect was obvious only when the inventory of sulfur transfer additive exceeded over 2.0% of total FCC catalyst inventory.
文摘Although the FCC process has been used for more than halfa century, new and important developments continue to be made in several areas. Some of these new developments are a direct response to environmental regulation. Sulfur oxides （SOx-SO2＋SO3） emitted from fluid catalytic cracking units （FCCU） are one of the most hazardous atmospheric pollutants, which may cause serious environmental problems such as the formation of acid rain and the destruction of the ozone layer. Thus, great attention has been focused on the SOx removal from FCC in last few years. The present papers will focus on the spinel material studies include three samples they were prepared by acidic method, solid solution MgAl2O4, solid solution with cerium10%Ce/MgAl2O4, iron mixed spinel with cerium 10%Ce/MgAl2-xFeO4.MgO and two samples solid solution with cerium introduce by vanadium as second co-catalyst prepared by basic method, 1% V/10%Ce/MgAl2O4.MgO were tested in TGA for oxidation half cycle to study some parameters effect on performance of SOx additives in TGA under condition similar to those of FCC units. Thermogravimetry analysis experiments have been used to demonstrate the pick-up and release of sulfur oxides in the development of additives for SOx control in the FCCU.
文摘FCC units are playing an important role at refineries, in particular at Chinese refineries. To cope with the current demand for better economic benefits, environmental protection and product slate adjustment, a host of FCC units need to be technically revamped. This article describes the practical processes, technologies and equipment to serve different revamp targets with analysis of two examples on revamp of commercial units.
文摘A catalyst is a substance that alters the rate of a reaction. The process of catalysis is essential to the modem day manufacturing industry, mainly in FCC （Fluid Catalytic Cracking） process units. However, long-term exploitation of oil and gas processing catalysts leads to formation of carbon- and sulfur-containing structures of coke and dense products on the catalyst surface. They block reactive catalyst sites and reduce the catalytic activity. The main advantage of radiation processing by EB （electron beam） and gamma rays is chain cracking reaction in crude oil. Otherwise, under exposure to ionize radiation, considerable structure modification of equilibrium silica-alumina catalyst from FCC process may occur, in addition to the removal of impurities. The conditions applied in the irradiation range （20-150 kGy） of gamma rays and EB were not sufficient to alter the structure of the catalyst, whether for removal of the contaminant nickel, a major contaminant of the FCC catalyst, either to rupture of the crystalline structure either for the future reutilization of chemical elements. ATR-FTIR （Attenuated Total Reflectance-Fourier Transform Infrared Spectroscopy and EDXRFS （Energy Dispersive X-Ray Fluorescence Spectrometry） analysis were used to characterize and evaluate effects of radiation processing on equilibrium catalysts purification. To evaluate and comprehend the reactive catalyst sites, SEM （Scanning Electron Microscopy） and particle size distribution analyses were carried out.
