To gain a deep insight into the hot drawing process of aluminum alloy sheet, simulations of cylindrical cup drawing at elevated temperatures were carried out with experimental validation. The influence of four importa...To gain a deep insight into the hot drawing process of aluminum alloy sheet, simulations of cylindrical cup drawing at elevated temperatures were carried out with experimental validation. The influence of four important process parameters, namely,punch velocity, blank holder force(BHF), friction coefficient and initial forming temperature of blank on drawing characteristics(i.e.minimum thickness and thickness deviation) was investigated with the help of design of experiments(DOE), analysis of variance(ANOVA) and analysis of mean(ANOM). Based on the results of ANOVA, it is shown that the blank holder force has the greatest influence on minimum thickness. The importance of punch velocity for thickness deviation is 44.35% followed by BHF of 24.88%,friction coefficient of 15.77% and initial forming temperature of blank of 14.995%. After determining the significance of each factor on forming characteristics, how the individual parameter affects characteristics was further analyzed by ANOM.展开更多
Controlling the biogas fermentation process is the key for maintaining stable operation of biogas system and increasing gas yield. Aiming at features of biogas fermentation process and difficulties of control, a pract...Controlling the biogas fermentation process is the key for maintaining stable operation of biogas system and increasing gas yield. Aiming at features of biogas fermentation process and difficulties of control, a practical control scheme is proposed combining the abundant experience of biogas experts. And it discussed the structural design and hardware configuration of the expert control system, established the database and role base, and designed the control strategy of production system inference. The design scheme with ZigBee and PDA technology as core is employed so as to solve problems of environmental factor detection and data transfer management. The test result shows that the deviation of temperature is controlled within ± 0.9℃, the deviation of pH is controlled within ±0.3, the deviation of oxidation-reduction potential is controlled within ±30mV, the deviation of gas production is controlled within ± 9mL and that of methane concentration is controlled within ±4.5%. This system is easily expandable and applicable to biogas engineering at various scales.展开更多
An experimental study was undertaken to express the hardening Swift law according to friction stir welding （FSW） aluminum alloy 2017. Tensile tests of welded joints were run in accordance with face centered composit...An experimental study was undertaken to express the hardening Swift law according to friction stir welding （FSW） aluminum alloy 2017. Tensile tests of welded joints were run in accordance with face centered composite design. Two types of identified models based on least square method and response surface method were used to assess the contribution of FSW independent factors on the hardening parameters. These models were introduced into finite-element code ＂Abaqus＂ to simulate tensile tests of welded joints. The relative average deviation criterion, between the experimental data and the numerical simulations of tension-elongation of tensile tests, shows good agreement between the experimental results and the predicted hardening models. These results can be used to perform multi-criteria optimization for carrying out specific welds or conducting numerical simulation of plastic deformation of forming process of FSW parts such as hydroforming, bending and forging.展开更多
基金Project(2009ZX04014-074)supported by the National High Technology Research and Development Program of ChinaProject(20120006110017)supported by Doctoral Fund Program of Ministry of Education of ChinaProject(P2014-15)supported by State Key Laboratory of Materials Processing and Die & Mould Technology(Huazhong University of Science and Technology),China
文摘To gain a deep insight into the hot drawing process of aluminum alloy sheet, simulations of cylindrical cup drawing at elevated temperatures were carried out with experimental validation. The influence of four important process parameters, namely,punch velocity, blank holder force(BHF), friction coefficient and initial forming temperature of blank on drawing characteristics(i.e.minimum thickness and thickness deviation) was investigated with the help of design of experiments(DOE), analysis of variance(ANOVA) and analysis of mean(ANOM). Based on the results of ANOVA, it is shown that the blank holder force has the greatest influence on minimum thickness. The importance of punch velocity for thickness deviation is 44.35% followed by BHF of 24.88%,friction coefficient of 15.77% and initial forming temperature of blank of 14.995%. After determining the significance of each factor on forming characteristics, how the individual parameter affects characteristics was further analyzed by ANOM.
文摘Controlling the biogas fermentation process is the key for maintaining stable operation of biogas system and increasing gas yield. Aiming at features of biogas fermentation process and difficulties of control, a practical control scheme is proposed combining the abundant experience of biogas experts. And it discussed the structural design and hardware configuration of the expert control system, established the database and role base, and designed the control strategy of production system inference. The design scheme with ZigBee and PDA technology as core is employed so as to solve problems of environmental factor detection and data transfer management. The test result shows that the deviation of temperature is controlled within ± 0.9℃, the deviation of pH is controlled within ±0.3, the deviation of oxidation-reduction potential is controlled within ±30mV, the deviation of gas production is controlled within ± 9mL and that of methane concentration is controlled within ±4.5%. This system is easily expandable and applicable to biogas engineering at various scales.
文摘An experimental study was undertaken to express the hardening Swift law according to friction stir welding （FSW） aluminum alloy 2017. Tensile tests of welded joints were run in accordance with face centered composite design. Two types of identified models based on least square method and response surface method were used to assess the contribution of FSW independent factors on the hardening parameters. These models were introduced into finite-element code ＂Abaqus＂ to simulate tensile tests of welded joints. The relative average deviation criterion, between the experimental data and the numerical simulations of tension-elongation of tensile tests, shows good agreement between the experimental results and the predicted hardening models. These results can be used to perform multi-criteria optimization for carrying out specific welds or conducting numerical simulation of plastic deformation of forming process of FSW parts such as hydroforming, bending and forging.
