Effect of ultrasonic melt treatment on the macrostructure of solidified high purity aluminum was studied experimentally using metallographic method and complementary numerical calculations of acoustic pressure and vel...Effect of ultrasonic melt treatment on the macrostructure of solidified high purity aluminum was studied experimentally using metallographic method and complementary numerical calculations of acoustic pressure and velocity distribution in the melt. The results reveal that the macrostructure is effectively refined within a cone-shaped zone ahead of the irradiating face. Inner crystals along with wall crystals multiply particularly within the effectively refined zone and they contribute equally to structure refining. Isothermal holding after ultrasonic melt treatment results in loss of nucleation potency for nearly a half of nuclei, indicating that ultrasound activated heterogeneous nucleation may be as equal important as homogeneous nucleation for ultrasonic induced structure refining.展开更多
Ultrasound with different intensities was applied to treating AZ80 alloy melt to improve its solidification structure.The average grain size of the alloy could be decreased from 303 to 148 μm after the ultrasound wit...Ultrasound with different intensities was applied to treating AZ80 alloy melt to improve its solidification structure.The average grain size of the alloy could be decreased from 303 to 148 μm after the ultrasound with intensity of 30.48 W/cm2 was applied.To gain insight into the mechanism of ultrasonic treatment which affected the microstructure of the alloy,numerical simulations were carried out and the effects of different ultrasonic pressures on the behaviors of cavitation bubble in the melt were studied.The ultrasonic field propagation in the melt was also characterized.The results show that samples from different positions are subjected to different acoustic pressures and the effect of grain refinement by ultrasonic treatment for these samples is different.With the increase of ultrasonic intensity,the acoustic pressure is increased and the grain size is decreased generally.展开更多
Commercial purity and high purity titanium sheets were initially strained by a new technique, named as friction roll surface processing (FRSP). Severe strain was imposed into the surface layer and strain gradient wa...Commercial purity and high purity titanium sheets were initially strained by a new technique, named as friction roll surface processing (FRSP). Severe strain was imposed into the surface layer and strain gradient was formed through the thickness of the sheet. The microstructure and texture in as-strained state were investigated by optical microscopy and X-ray diffraction technique On the surface of the sheets, ultra-fine grains were found to have a sharp texture with a preferred orientation strongly related to the FRSP direction. The evolution of microstructure and crystallographic texture of FRSPed samples during recrystallization were also studied by electron back-scattered diffraction (EBSD) technique after being annealed at selected temperatures and time. The results indicated that the preferred orientations resulting from FRSP and annealing in the surface layer were formed during rolling and its recrystallization textures were reduced by FRSP. In addition, the texture evolved stably without change in main components during the annealing.展开更多
Based on the analyses of the microstructures and phase diagrams of the TiAl-based alloy, the relationship among the composition, structure and mechanical properties of the B2-containing y-TiAI alloys was reviewed. The...Based on the analyses of the microstructures and phase diagrams of the TiAl-based alloy, the relationship among the composition, structure and mechanical properties of the B2-containing y-TiAI alloys was reviewed. The refinement of microstructures and improvement of mechanical properties of TiA1 alloy through stabilization of the β/B2 phase were reviewed. The mechanism of the superplastic behavior of the B2-containing y-TiAI alloys was discussed. With a reasonable addition of β-stabilizer, metastable B2 phase can be maintained, which is favorable for fine-grained structure and better high-temperature deformation behaviors. The mechanical properties of the B2-containing TiAI alloy, including the deformability and elevated temperature properties, can also be improved with doping elements and subsequent hot-working processes. The above mentioned researches discuss a new way for developing TiAI alloys with comprehensive properties, including good deformability and creep resistance.展开更多
The structure of ultrafine grain is formed at the crater bottom of pure iron target under hypervelocity impact. The microstructures of different layers at the crater bottom were characterized by optical microscopy (O...The structure of ultrafine grain is formed at the crater bottom of pure iron target under hypervelocity impact. The microstructures of different layers at the crater bottom were characterized by optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The cross-section observation was performed to reveal the grain refinement process driven by plastic deformation. Firstly, low energy dislocation structures (LEDS) such as dense dislocation walls (DDWs) and dislocation tangles (DTs) refine the original grains and form intersecting lamellar structures. With increasing strain, DDWs and DTs transform into subboundaries with small misorientations to separate lamellar structure to cells. Subboundaries are converted to high misorientation grain boundaries, so ultrafine grains are formed. The formation of ultrafine grains was discussed in the dynamic recrystallization process due to the large strain and strain rate induced by spherical shock wave.展开更多
Ultra-high strength Al alloy system was developed by cryorolling and the contribution of various strengthening mechanisms to the overall yield strength of the system was evaluated. Cryorolling of Al-4%Cu-3%TiB2 in sit...Ultra-high strength Al alloy system was developed by cryorolling and the contribution of various strengthening mechanisms to the overall yield strength of the system was evaluated. Cryorolling of Al-4%Cu-3%TiB2 in situ composite followed by short annealing at 175 ℃ and ageing at 125℃ resulted in an ultra-high yield strength of about 800 MPa with 9%total elongation. The strengthening contributions form solid solution strengthening, grain refinement, dislocation strengthening, precipitation hardening and dispersion strengthening were evaluated using standard equations. It was estimated that the maximum contribution was from grain refinement due to cryorolling followed by precipitation and dispersion strengthening.展开更多
The objective of the current study was to investigate the use of ultrasonic melt treatment technology in the production of grain-refined billets of the AC7 A alloy, which was intended for subsequent use as a feedstock...The objective of the current study was to investigate the use of ultrasonic melt treatment technology in the production of grain-refined billets of the AC7 A alloy, which was intended for subsequent use as a feedstock in forming operations. The experiments included the application of ultrasonic vibrations to the molten alloys via direct and indirect techniques. Several process parameters such as pouring temperatures(several temperatures between 740 and 660℃), and treatment time(from 12 min down to 2 min) were investigated. The experiment included continuous ultrasonic treatment from the liquid to the semisolid states. The results showed that both treatment techniques were viable for producing billets with the desirable microstructural characteristics. The optimum treatment conditions were the short treatment time(2 to 3 min), from about 660℃ down to 615℃ for the indirect treatment technique, and from 660℃ to 635℃ for the direct treatment technique. The resulting microstructures, at three positions along the height of the ingot, were characterized by fine, non-dendritic α(Al) grains in the order of a hundred microns, as compared to few thousands of microns for the conventional cast ingots. The intermetallic particles were also refined in size and modified in morphology by the ultrasonic treatment. The operating mechanisms by which the ultrasonic vibrations altered the ingot microstructures were discussed and analyzed.展开更多
Ultrafine cube-shape Ce2Sn2O7 nanoparticles crystallized in pure pyrochlore phase with a size of about 10 nm have been successfully synthesized by a facile hydrothermal method.Conditional experiments have been conduct...Ultrafine cube-shape Ce2Sn2O7 nanoparticles crystallized in pure pyrochlore phase with a size of about 10 nm have been successfully synthesized by a facile hydrothermal method.Conditional experiments have been conducted to optimize the processing parameters including temperature,pH,reaction duration,precipitator types to obtain phase-pure Ce2Sn2O7.The crystal structure,morphology and sizes and specific surface area have been characterized by X-ray diffractometer(XRD),Raman spectrum,transmission electron microscope(TEM),high resolution transmission electron microscope(HRTEM),and Brunauer-Emmett-Teller(BET).The as-synthesized Ce2Sn2O7 ultrafine nanocubes have been evaluated as electrode materials for pseudo-capacitors and lithium ion batteries.When testing as supercapacitors,a high specific capacitance of 222 F/g at 0.1 A/g and a good cycling stability with a capacitance retention of higher than 86%after 5000 cycle have been achieved.When targeted for anode material for lithium ion batteries,the nanocubes deliver a high specific reversible capacity of more than 900 mA·h/g at 0.05C rate.The rate capability and cycling performance is also very promising as compared with the traditional graphite anode.展开更多
Nanotwinned diamond(nt-diamond),which demonstrates unprecedented hardness and stability,is synthesized through the martensitic transformation of onion carbons at high pressure and high temperature(HPHT).Its hardne...Nanotwinned diamond(nt-diamond),which demonstrates unprecedented hardness and stability,is synthesized through the martensitic transformation of onion carbons at high pressure and high temperature(HPHT).Its hardness and stability increase with decreasing twin thickness at the nanoscale.However,the formation mechanism of nanotwinning substructures within diamond nanograins is not well established.Here,we characterize the nanotwins in nt-diamonds synthesized under different HPHT conditions.Our observation shows that the nanotwin thickness reaches a minimum at ~20 GPa,below which phase-transformation twins and deformation twins coexist.Then,we use the density-functional-based tight-binding method and kinetic dislocation theory to investigate the subsequent plastic deformation mechanism in these pre-existing phase-transformation diamond twins.Our results suggest that pressure-dependent conversion of the plastic deformation mechanism occurs at a critical synthetic pressure for nt-diamond,which explains the existence of the minimum twin thickness.Our findings provide guidance on optimizing the synthetic conditions for fabricating nt-diamond with higher hardness and stability.展开更多
基金Project(51174135)support by the National Natural Science Foundation of ChinaProject(2012CB619505)supported by the National Basic Research Program of ChinaProject(NCET-13-0370)supported by the Program for New Century Excellent Talents in University
文摘Effect of ultrasonic melt treatment on the macrostructure of solidified high purity aluminum was studied experimentally using metallographic method and complementary numerical calculations of acoustic pressure and velocity distribution in the melt. The results reveal that the macrostructure is effectively refined within a cone-shaped zone ahead of the irradiating face. Inner crystals along with wall crystals multiply particularly within the effectively refined zone and they contribute equally to structure refining. Isothermal holding after ultrasonic melt treatment results in loss of nucleation potency for nearly a half of nuclei, indicating that ultrasound activated heterogeneous nucleation may be as equal important as homogeneous nucleation for ultrasonic induced structure refining.
基金Projects (2007CB613701,2007CB613702) supported by the National Basic Research Program of ChinaProjects (50974037,50904018) supported by the National Natural Science Foundation of ChinaProject (NCET-08-0098) supported by the Program for New Century Excellent Talents in University of China
文摘Ultrasound with different intensities was applied to treating AZ80 alloy melt to improve its solidification structure.The average grain size of the alloy could be decreased from 303 to 148 μm after the ultrasound with intensity of 30.48 W/cm2 was applied.To gain insight into the mechanism of ultrasonic treatment which affected the microstructure of the alloy,numerical simulations were carried out and the effects of different ultrasonic pressures on the behaviors of cavitation bubble in the melt were studied.The ultrasonic field propagation in the melt was also characterized.The results show that samples from different positions are subjected to different acoustic pressures and the effect of grain refinement by ultrasonic treatment for these samples is different.With the increase of ultrasonic intensity,the acoustic pressure is increased and the grain size is decreased generally.
基金support in part by Grant-in-aid for Scientific Research from the Japan Society for Promotion of Science under Contract No. 16560605
文摘Commercial purity and high purity titanium sheets were initially strained by a new technique, named as friction roll surface processing (FRSP). Severe strain was imposed into the surface layer and strain gradient was formed through the thickness of the sheet. The microstructure and texture in as-strained state were investigated by optical microscopy and X-ray diffraction technique On the surface of the sheets, ultra-fine grains were found to have a sharp texture with a preferred orientation strongly related to the FRSP direction. The evolution of microstructure and crystallographic texture of FRSPed samples during recrystallization were also studied by electron back-scattered diffraction (EBSD) technique after being annealed at selected temperatures and time. The results indicated that the preferred orientations resulting from FRSP and annealing in the surface layer were formed during rolling and its recrystallization textures were reduced by FRSP. In addition, the texture evolved stably without change in main components during the annealing.
基金Project (2011CB605505) supported by the National Basic Research Program of ChinaProject (2011JQ002) supported by the Fundamental Research Funds for the Central Universities, China
文摘Based on the analyses of the microstructures and phase diagrams of the TiAl-based alloy, the relationship among the composition, structure and mechanical properties of the B2-containing y-TiAI alloys was reviewed. The refinement of microstructures and improvement of mechanical properties of TiA1 alloy through stabilization of the β/B2 phase were reviewed. The mechanism of the superplastic behavior of the B2-containing y-TiAI alloys was discussed. With a reasonable addition of β-stabilizer, metastable B2 phase can be maintained, which is favorable for fine-grained structure and better high-temperature deformation behaviors. The mechanical properties of the B2-containing TiAI alloy, including the deformability and elevated temperature properties, can also be improved with doping elements and subsequent hot-working processes. The above mentioned researches discuss a new way for developing TiAI alloys with comprehensive properties, including good deformability and creep resistance.
文摘The structure of ultrafine grain is formed at the crater bottom of pure iron target under hypervelocity impact. The microstructures of different layers at the crater bottom were characterized by optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The cross-section observation was performed to reveal the grain refinement process driven by plastic deformation. Firstly, low energy dislocation structures (LEDS) such as dense dislocation walls (DDWs) and dislocation tangles (DTs) refine the original grains and form intersecting lamellar structures. With increasing strain, DDWs and DTs transform into subboundaries with small misorientations to separate lamellar structure to cells. Subboundaries are converted to high misorientation grain boundaries, so ultrafine grains are formed. The formation of ultrafine grains was discussed in the dynamic recrystallization process due to the large strain and strain rate induced by spherical shock wave.
基金the Department of Science & Technology (DST) for their financial support for carrying out this research through Fast Track Scheme (DST Sanction No: SR/FT/ET-005/2008)Technical Education Quality Improvement Programme (TEQIP)
文摘Ultra-high strength Al alloy system was developed by cryorolling and the contribution of various strengthening mechanisms to the overall yield strength of the system was evaluated. Cryorolling of Al-4%Cu-3%TiB2 in situ composite followed by short annealing at 175 ℃ and ageing at 125℃ resulted in an ultra-high yield strength of about 800 MPa with 9%total elongation. The strengthening contributions form solid solution strengthening, grain refinement, dislocation strengthening, precipitation hardening and dispersion strengthening were evaluated using standard equations. It was estimated that the maximum contribution was from grain refinement due to cryorolling followed by precipitation and dispersion strengthening.
文摘The objective of the current study was to investigate the use of ultrasonic melt treatment technology in the production of grain-refined billets of the AC7 A alloy, which was intended for subsequent use as a feedstock in forming operations. The experiments included the application of ultrasonic vibrations to the molten alloys via direct and indirect techniques. Several process parameters such as pouring temperatures(several temperatures between 740 and 660℃), and treatment time(from 12 min down to 2 min) were investigated. The experiment included continuous ultrasonic treatment from the liquid to the semisolid states. The results showed that both treatment techniques were viable for producing billets with the desirable microstructural characteristics. The optimum treatment conditions were the short treatment time(2 to 3 min), from about 660℃ down to 615℃ for the indirect treatment technique, and from 660℃ to 635℃ for the direct treatment technique. The resulting microstructures, at three positions along the height of the ingot, were characterized by fine, non-dendritic α(Al) grains in the order of a hundred microns, as compared to few thousands of microns for the conventional cast ingots. The intermetallic particles were also refined in size and modified in morphology by the ultrasonic treatment. The operating mechanisms by which the ultrasonic vibrations altered the ingot microstructures were discussed and analyzed.
基金Project(JCYJ20170817110251498)supported by the Basic Research Project of the Science and Technology Innovation Commission of Shenzhen,ChinaProject(2016TQ03C919)supported by the Guangdong Special Support for the Science and Technology Leading Young Scientist,ChinaProjects(21603094,21703096)supported by the National Natural Science Foundation of China
文摘Ultrafine cube-shape Ce2Sn2O7 nanoparticles crystallized in pure pyrochlore phase with a size of about 10 nm have been successfully synthesized by a facile hydrothermal method.Conditional experiments have been conducted to optimize the processing parameters including temperature,pH,reaction duration,precipitator types to obtain phase-pure Ce2Sn2O7.The crystal structure,morphology and sizes and specific surface area have been characterized by X-ray diffractometer(XRD),Raman spectrum,transmission electron microscope(TEM),high resolution transmission electron microscope(HRTEM),and Brunauer-Emmett-Teller(BET).The as-synthesized Ce2Sn2O7 ultrafine nanocubes have been evaluated as electrode materials for pseudo-capacitors and lithium ion batteries.When testing as supercapacitors,a high specific capacitance of 222 F/g at 0.1 A/g and a good cycling stability with a capacitance retention of higher than 86%after 5000 cycle have been achieved.When targeted for anode material for lithium ion batteries,the nanocubes deliver a high specific reversible capacity of more than 900 mA·h/g at 0.05C rate.The rate capability and cycling performance is also very promising as compared with the traditional graphite anode.
基金supported by the National Natural Science Foundation of China(51421091,51332005,51572225,51272227, 51172197,51525205 and 51672239)the US National Science Foundation(EAR-1361276)
文摘Nanotwinned diamond(nt-diamond),which demonstrates unprecedented hardness and stability,is synthesized through the martensitic transformation of onion carbons at high pressure and high temperature(HPHT).Its hardness and stability increase with decreasing twin thickness at the nanoscale.However,the formation mechanism of nanotwinning substructures within diamond nanograins is not well established.Here,we characterize the nanotwins in nt-diamonds synthesized under different HPHT conditions.Our observation shows that the nanotwin thickness reaches a minimum at ~20 GPa,below which phase-transformation twins and deformation twins coexist.Then,we use the density-functional-based tight-binding method and kinetic dislocation theory to investigate the subsequent plastic deformation mechanism in these pre-existing phase-transformation diamond twins.Our results suggest that pressure-dependent conversion of the plastic deformation mechanism occurs at a critical synthetic pressure for nt-diamond,which explains the existence of the minimum twin thickness.Our findings provide guidance on optimizing the synthetic conditions for fabricating nt-diamond with higher hardness and stability.