柔性向动生产线在轴承内外嘲车削加工的应用研究

本文讨论了一条由2台卧式数控车床HTC3230、6工位自动旋转料仓和桁架机械手组成的深沟球轴承内外圈车削加工柔性自动生产线的设计方案，并对整条自动线的布局、结构、工作原理、输送形式和控制系统作了较为详细的介绍，该自动生产线的成功研制和应用，打破了国外在此领域的垄断，有利促进了国内轴承企业产业升级的步伐。

以永磁体实现加磁车削细长轴

本文提出用永磁体代替线圈实现加磁切削细长轴的方法，用永磁体加工细长轴具有工件鼓形误差减小显著，易于在机构上实现加磁等优点。

Micro-displacement amplifying mechanism driven by piezoelectric actuator

Piezoelectric actuator has high stiffness, high frequency and infinite control precision, but a short output displacement which is often 1/1 000 of its length. In order to meet the requirements that tools feeding should be long-travel, high-frequency and high-precision in non-circular precision turning, a new one-freedom flexure hinge structure is put forward to amplify the output displacement of piezoelectric actuator. Theoretical analysis is done on the static and dynamic characteristics of the structure, differential equations are presented, and it is also verified by the finite element method. It's proved by experiments that the output displacement of the structure is 293 μm and its resonant frequency is 312 Hz.

Development of analysis model for geometric error in turning processes

A finite element model was established for analyzing the geometric errors in turning operations and a two-step analyzing process was proposed. In the first analyzing step, the cutting force and the cutting heat for the cutting conditions were obtained using the AdvantEdge. Also, the deformation of a workpiece was estimated in the second step using the ANSYS. The deformation was analyzed for a 150 mm-long workpiece at three different measuring points, such as 10, 70 and 130 mm from a reference point, and the amounts of the deformation were compared through experiments. /n the results of the comparison and analysis, the values obtained from these comparison and analysis represent similar tendencies. Also, it is verified that their geometric errors increase with the increase in temperature. In addition, regarding the factors that affect the deformation of a workpiecc, it can be seen that the geometric error in the lathe is about 15%, the error caused by the cutting force is about 10%, and the deformation caused by the heat is about 75%.

惰气熔融-红外热导法测定12Cr_2Mo_1R焊缝金属中氧氮氢

探讨了12Cr_2Mo_1R焊缝金属制备方法、分析功率和助熔剂对氧、氮和氢测定的影响,建立了采用惰气熔融-红外热导法对12Cr_2Mo_1R焊缝金属中氧、氮和氢同时测定的方法。实验表明:采用火花源线切割与加冷却液车削的联合加工样品方法,设定分析功率为4 500 W,不加助熔剂,可直接对氧、氮和氢进行测定。氧、氮和氢的检出限分别为0.000 082 2%、0.000 648%和0.000 047 7%,测定下限分别0.000 274%、0.002 16%和0.000 159%。采用实验方法对兰石重装公司内部生产的12Cr_2Mo_1R焊缝金属实际样品进行测定,氧、氮和氢结果的相对标准偏差(RSD,n=5)分别为0.9%~4.8%、0.9%~5.4%和4.0%~6.2%;对实际样品加入钢铁标准样品进行加标回收试验,回收率分别在99%~105%、98%~102%和91%~94%之间。

Prediction Model for Net Cutting Specific Energy in CNC Turning

A prediction model for net cutting specific energy in computer numerical control(CNC)turning based on turning parameters and tool wear is developed.The model can predict the net cutting energy consumption before turning.The prediction accuracy of the model is verified in AISI 1045 steel turning.The comparative experimental results show that the prediction accuracy of the model is significantly improved because the influence of tool wear is taken into account.Finally,the influences of turning parameters and tool wear on net cutting specific energy are studied.With the increase of cutting depth,the net cutting specific energy decreases.With the increase of spindle speed,the additional load loss power of spindle drive system increases,so the net cutting specific energy increases.The net cutting specific energy increases approximately linearly with tool wear.The results are helpful to formulate efficient and energy-saving CNC turning schemes and realize low‑carbon manufacturing.