计算机辅助轧制系统(Computer Aided Rolling Technology Application,CARTA)是一种针对钢管热轧系统执行机构的生产控制系统,主要应用在穿孔机、连轧机、张减机上,利用现代化的实时运算技术,对钢管热轧线上的各个主机进行优化控制,它...计算机辅助轧制系统(Computer Aided Rolling Technology Application,CARTA)是一种针对钢管热轧系统执行机构的生产控制系统,主要应用在穿孔机、连轧机、张减机上,利用现代化的实时运算技术,对钢管热轧线上的各个主机进行优化控制,它将生产过程控制和质量控制结合到生产计划中,能够极大的提高钢管的成材率。主要介绍了CARTA系统的系统模块构成和数据流程,重点讲述了张减机的控制实施方法以及效果。展开更多
Conventional techniques to control variations within one plate have been based on preset models and constant automatic position control (APC or pressure feedback automatic gauge control(PAGC).However.because of the r...Conventional techniques to control variations within one plate have been based on preset models and constant automatic position control (APC or pressure feedback automatic gauge control(PAGC).However.because of the rolling force prediction error in the preset models and of the inadequate response speed of dynamic system and of the eccentricity, etc.,the conventional method has not given satisfactory results, the statistics'variations within one plate are in range of 0.25-0.60 mm The authors have developed the techniques to control the variations, which are dynamic intelligent control of hydraulic screwdown system. synchronism control of hydraulic screwdown, eccentricity control method by rotary encoder and the curve of modulus of mill measured automatically, etc., The techniques were fully and successfully industrialized in The Plate Mill of Maanshan Iron and Steel Company and good results that variations are in range of 0.08-0.15min hare been obtained in that mill.展开更多
Based on twin-roll casting, a cast-rolling force model was proposed to predict the rolling force in the bimetal solid-liquid cast-rolling bonding(SLCRB) process. The solid-liquid bonding zone was assumed to be below t...Based on twin-roll casting, a cast-rolling force model was proposed to predict the rolling force in the bimetal solid-liquid cast-rolling bonding(SLCRB) process. The solid-liquid bonding zone was assumed to be below the kiss point(KP). The deformation resistance of the liquid zone was ignored. Then, the calculation model was derived. A 2D thermal-flow coupled simulation was established to provide a basis for the parameters in the model, and then the rolling forces of the Cu/Al clad strip at different rolling speeds were calculated. Meanwhile, through measurement experiments, the accuracy of the model was verified. The influence of the rolling speed, the substrate strip thickness, and the material on the rolling force was obtained. The results indicate that the rolling force decreases with the increase of the rolling speed and increases with the increase of the thickness and thermal conductivity of the substrate strip. The rolling force is closely related to the KP height. Therefore, the formulation of reasonable process parameters to control the KP height is of great significance to the stability of cast-rolling forming.展开更多
In order to study the bending behavior of aluminum alloy 7050 thick plate during snake hot rolling, several coupled thermo-mechanical finite element(FE) models were established. Effects of different initial thicknesse...In order to study the bending behavior of aluminum alloy 7050 thick plate during snake hot rolling, several coupled thermo-mechanical finite element(FE) models were established. Effects of different initial thicknesses, pass reductions, speed ratios and offset distances on the bending value of the plate were analyzed. ‘Quasi smooth plate' and optimum offset distance were defined and quasi smooth plate could be acquired by adjusting offset distance, and then bending control equation was fitted. The results show that bending value of the plate as well as the extent of the increase grows with the increase of pass reduction and decrease of initial thickness; the bending value firstly increases and then keeps steady with the ascending speed ratio; the bending value can be reduced by enlarging the offset distance. The optimum offset distance varies for different rolling parameters and it is augmented with the increase of pass reduction and speed ratio and the decrease of initial thickness. A proper offset distance for different rolling parameters can be calculated by the bending control equation and this equation can be a guidance to acquire a quasi smooth plate. The FEM results agree well with experimental results.展开更多
文摘计算机辅助轧制系统(Computer Aided Rolling Technology Application,CARTA)是一种针对钢管热轧系统执行机构的生产控制系统,主要应用在穿孔机、连轧机、张减机上,利用现代化的实时运算技术,对钢管热轧线上的各个主机进行优化控制,它将生产过程控制和质量控制结合到生产计划中,能够极大的提高钢管的成材率。主要介绍了CARTA系统的系统模块构成和数据流程,重点讲述了张减机的控制实施方法以及效果。
文摘Conventional techniques to control variations within one plate have been based on preset models and constant automatic position control (APC or pressure feedback automatic gauge control(PAGC).However.because of the rolling force prediction error in the preset models and of the inadequate response speed of dynamic system and of the eccentricity, etc.,the conventional method has not given satisfactory results, the statistics'variations within one plate are in range of 0.25-0.60 mm The authors have developed the techniques to control the variations, which are dynamic intelligent control of hydraulic screwdown system. synchronism control of hydraulic screwdown, eccentricity control method by rotary encoder and the curve of modulus of mill measured automatically, etc., The techniques were fully and successfully industrialized in The Plate Mill of Maanshan Iron and Steel Company and good results that variations are in range of 0.08-0.15min hare been obtained in that mill.
基金The authors are grateful for the financial supports from the National Natural Science Foundation of China(51974278)the Distinguished Young Fund of Natural Science Foundation of Hebei Province,China(E2018203446).
文摘Based on twin-roll casting, a cast-rolling force model was proposed to predict the rolling force in the bimetal solid-liquid cast-rolling bonding(SLCRB) process. The solid-liquid bonding zone was assumed to be below the kiss point(KP). The deformation resistance of the liquid zone was ignored. Then, the calculation model was derived. A 2D thermal-flow coupled simulation was established to provide a basis for the parameters in the model, and then the rolling forces of the Cu/Al clad strip at different rolling speeds were calculated. Meanwhile, through measurement experiments, the accuracy of the model was verified. The influence of the rolling speed, the substrate strip thickness, and the material on the rolling force was obtained. The results indicate that the rolling force decreases with the increase of the rolling speed and increases with the increase of the thickness and thermal conductivity of the substrate strip. The rolling force is closely related to the KP height. Therefore, the formulation of reasonable process parameters to control the KP height is of great significance to the stability of cast-rolling forming.
基金Projects(2012CB619505,2010CB731703)supported by the National Basic Research Program of ChinaProject(CX2013B065)supported by Hunan Provincial Innovation Foundation for Postgraduate,China+1 种基金Project(51405520)supported by the National Natural Science Foundation of ChinaProject(zzyjkt2013-06B)supported by the State Key Laboratory of High Performance Complex Manufacturing(Central South University),China
文摘In order to study the bending behavior of aluminum alloy 7050 thick plate during snake hot rolling, several coupled thermo-mechanical finite element(FE) models were established. Effects of different initial thicknesses, pass reductions, speed ratios and offset distances on the bending value of the plate were analyzed. ‘Quasi smooth plate' and optimum offset distance were defined and quasi smooth plate could be acquired by adjusting offset distance, and then bending control equation was fitted. The results show that bending value of the plate as well as the extent of the increase grows with the increase of pass reduction and decrease of initial thickness; the bending value firstly increases and then keeps steady with the ascending speed ratio; the bending value can be reduced by enlarging the offset distance. The optimum offset distance varies for different rolling parameters and it is augmented with the increase of pass reduction and speed ratio and the decrease of initial thickness. A proper offset distance for different rolling parameters can be calculated by the bending control equation and this equation can be a guidance to acquire a quasi smooth plate. The FEM results agree well with experimental results.
