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T形管冷弯成形仿真与轧辊孔形优化
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作者 孙庆东 葛亮 +1 位作者 陈晨 赵荣国 《锻压技术》 CAS CSCD 北大核心 2018年第9期83-87,共5页
根据T形管冷弯成形的轧辊配辊方案和成形机组参数,在ABAQUS中建立了符合实际工况的管坯和轧辊模型,并采用显式算法对成形过程进行了全流程仿真。通过对仿真结果中局部成形面的分析和侧面“倾斜”区域的中点在X方向位移数值的对比,发现... 根据T形管冷弯成形的轧辊配辊方案和成形机组参数,在ABAQUS中建立了符合实际工况的管坯和轧辊模型,并采用显式算法对成形过程进行了全流程仿真。通过对仿真结果中局部成形面的分析和侧面“倾斜”区域的中点在X方向位移数值的对比,发现管坯在进入第6道次后,轧辊成形表面未与管坯圆弧面压实,在后续变形过程中没有得到修正。在此基础上对轧辊的孔形进行优化,同时将尖角改为圆角。对优化后的配辊方案进行了模拟仿真和生产验证。结果表明:有限元仿真可以预测T形管在成形过程中的缺陷,并能对轧辊孔形设计提供有益的参考。 展开更多
关键词 T形管 冷弯成形 ABAQUS 有限元仿真 轧辊孔形
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O形管辊弯成型有限元仿真与孔形优化设计 被引量:6
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作者 孙庆东 王传红 +2 位作者 徐小青 赵荣国 俞恩江 《现代制造工程》 CSCD 北大核心 2016年第12期112-116,共5页
根据O形管成型的轧辊配辊方案和辊弯成型的机组参数,建立了符合实际工况的有限元仿真模型,并应用ABAQUS进行了全流程成型仿真;通过仿真成型截面和长边中点在Y方向位移量的分析,采用减小圆角区域与长边接触区域的孔形尺寸和增加X方... 根据O形管成型的轧辊配辊方案和辊弯成型的机组参数,建立了符合实际工况的有限元仿真模型,并应用ABAQUS进行了全流程成型仿真;通过仿真成型截面和长边中点在Y方向位移量的分析,采用减小圆角区域与长边接触区域的孔形尺寸和增加X方向的孔形尺寸的方案对原轧辊的7~10道次的孔形进行了优化设计;对优化后的方案进行了仿真分析和生产验证。结果表明:有限元仿真能够预测辊弯成型的生产缺陷,并能对轧辊孔形设计提供有益的参考。 展开更多
关键词 O形管 辊弯成型 有限元仿真 轧辊孔形 优化设计
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Simulation of type selection for 6-high cold tandem mill based on shape control ability 被引量:10
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作者 彭艳 刘宏民 王东城 《Journal of Central South University of Technology》 EI 2007年第2期278-284,共7页
A theoretical method for selecting strip rolling mill type that considered shape control ability was established using the figure alteration range that was worked by the alteration track of vector expressing strip'... A theoretical method for selecting strip rolling mill type that considered shape control ability was established using the figure alteration range that was worked by the alteration track of vector expressing strip's cross section (crown) to express the shape control ability of rolling mill. With the mathematical models and simulation software that were developed by the authors' own models, four types of mills were aimed, including HCM (6-high middle rolls shift type HC (high crown) -mill), HCMW (6-high middle rolls and work rolls shift type HC-mill), UCM (6-high middle rolls shift type HC-mill with middle roll bender) and UCMW (6-high middle rolls and work rolls shift type HC-mill with middle roll bender), and the shape and crown control ability of every mill type was analyzed and compared. An appropriate arrangement mode of tandem mill was brought forward. The results show that UCMW mill is a perfect choice for controlling shape and crown, and the area of control characteristics curve of UCMW (or UCM) is twice than that of HCM, but UCM mill is also a good choice for its simple frame. In other word, the shape and crown controlling ability of UCMW mill is better than that of UCM mill, but the frame of UCM mill is simpler than that of UCMW mill. As for the final type of mill, should be synthetically decided by thinking over fund and equipment technology. 展开更多
关键词 6-high mill mill type selection shape control CROWN SIMULATION
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