A high-precision shape detecting system of cold rolling strip is developed to meet industrial application, which mainly consists of the shape detecting roller, the collecting ring, the digital signal processing (DSP...A high-precision shape detecting system of cold rolling strip is developed to meet industrial application, which mainly consists of the shape detecting roller, the collecting ring, the digital signal processing (DSP) shape signal processing board and the shape control model. Based on the shape detecting principle, the shape detecting roller is designed with a new integral structure for improving the precision of shape detecting and avoiding scratching strip surface. Based on the DSP technology, the DSP shape signal processing circuit board is designed and embedded in the shape detecting system for the reliability and stability of shape signal processing. The shape detecting system was successfully used in Angang 1 250 mm HC 6-high reversible cold rolling mill. The precision of shape detecting is 0.2 I and the shape deviation is controlled within 6 1 after the close loop shape control is input.展开更多
Electrical steel sheets with 6.5%(mas fraction) Si with good shapes and superior magnetic inductions were successfully produced by a specially designed processing route including ingot casting, hot rolling and warm ro...Electrical steel sheets with 6.5%(mas fraction) Si with good shapes and superior magnetic inductions were successfully produced by a specially designed processing route including ingot casting, hot rolling and warm rolling both with interpass thermal treatment, and final annealing. The sheets were of 0.2 mm and 0.3 mm thick over 140 mm width. A detailed study of the microstructural and textural evolutions from the hot rolling to annealing was carried out by optical microscopy, X-ray diffraction and electron backscattered diffraction. The hot rolled sheet characterized by near-equiaxed grains was dominated by the mixture of <001>//ND fiber(λ-fiber), <110>//RD fiber(α-fiber) and <111>//ND fiber(γ-fiber) textures owing to the partial recrystallization and strain induced boundary migration(SIBM) during the hot rolling interpass thermal treatment. The static recovery and SIBM during the warm rolling interpass thermal treatment result in large and elongated warm rolling grains. The warm rolling texture is dominated by obvious λ, Goss and strong γ-fiber textures. The application of the interpass thermal treatment during hot and warm rolling significantly enhances the impact of SIBM during annealing, which is responsible for the formation of the moderate λ-fiber, some near-λ fiber texture components and the obviously weakened γ-fiber texture in the annealed sheet, leading to a higher magnetic induction compared to the commercially produced 6.5% Si steel by chemical vapor deposition(CVD).展开更多
Conventionally, direct tensile tests are employed to measure mechanical properties of industrially pro- duced products. In mass production, the cost of sampling and labor is high, which leads to an increase of total p...Conventionally, direct tensile tests are employed to measure mechanical properties of industrially pro- duced products. In mass production, the cost of sampling and labor is high, which leads to an increase of total pro- duction cost and a decrease of production efficiency. The main purpose of this paper is to develop an intelligent pro- gram based on artificial neural network (ANN) to predict the mechanical properties of a commercial grade hot rolled low carbon steel strip, SPHC. A neural network model was developed by using 7 x 5 x 1 back-propagation (BP) neural network structure to determine the multiple relationships among chemical composition, product pro- cess and mechanical properties. Industrial on-line application of the model indicated that prediction results were in good agreement with measured values. It showed that 99.2 % of the products' tensile strength was accurately pre- dicted within an error margin of ~ 10 %, compared to measured values. Based on the model, the effects of chemical composition and hot rolling process on mechanical properties were derived and the relative importance of each in- put parameter was evaluated by sensitivity analysis. All the results demonstrate that the developed ANN models are capable of accurate predictions under real-time industrial conditions. The developed model can be used to sub- stitute mechanical property measurement and therefore reduce cost of production. It can also be used to control and optimize mechanical properties of the investigated steel.展开更多
In order to meet the severe requirements of market and reduce production costs of high quality steels,advanced run-out table cooling based on ultra fast cooling(UFC) and laminar cooling(LC) was proposed and applied to...In order to meet the severe requirements of market and reduce production costs of high quality steels,advanced run-out table cooling based on ultra fast cooling(UFC) and laminar cooling(LC) was proposed and applied to industrial production.Cooling mechanism of UFC and LC was introduced first,and then the control system and control models were described.By using UFC and LC,low-cost Q345B strips had been produced in a large scale,and industrial trials of producing low-cost dual phase strips were completed successfully.Application results show that the ultra fast cooling is uniform along the strip width and length,and does not affect the flatness of strips.The run-out table cooling system runs stably with a high precision,and makes it possible for the user to develop more high quality steels with low costs.展开更多
基金Foundation item: Project(2009AA04Z143) supported by the National High Technology Research and Development Program of ChinaProject (E2011203004) supported by Natural Science Foundation of Hebei Province, ChinaProjects(2011BAF15B03, 2011BAF15B02) supported by the National Science Plan of China
文摘A high-precision shape detecting system of cold rolling strip is developed to meet industrial application, which mainly consists of the shape detecting roller, the collecting ring, the digital signal processing (DSP) shape signal processing board and the shape control model. Based on the shape detecting principle, the shape detecting roller is designed with a new integral structure for improving the precision of shape detecting and avoiding scratching strip surface. Based on the DSP technology, the DSP shape signal processing circuit board is designed and embedded in the shape detecting system for the reliability and stability of shape signal processing. The shape detecting system was successfully used in Angang 1 250 mm HC 6-high reversible cold rolling mill. The precision of shape detecting is 0.2 I and the shape deviation is controlled within 6 1 after the close loop shape control is input.
基金Projects(51004035,51374002,50734001)supported by the National Natural Science Foundation of ChinaProject(2012BAE03B00)supported by the National Key Technology R&D Program,China+1 种基金Project(2012AA03A506)supported by the High-tech R&D Program,ChinaProject(N120407009)supported by the Fundamental Research Funds for the Central Universities,China
文摘Electrical steel sheets with 6.5%(mas fraction) Si with good shapes and superior magnetic inductions were successfully produced by a specially designed processing route including ingot casting, hot rolling and warm rolling both with interpass thermal treatment, and final annealing. The sheets were of 0.2 mm and 0.3 mm thick over 140 mm width. A detailed study of the microstructural and textural evolutions from the hot rolling to annealing was carried out by optical microscopy, X-ray diffraction and electron backscattered diffraction. The hot rolled sheet characterized by near-equiaxed grains was dominated by the mixture of <001>//ND fiber(λ-fiber), <110>//RD fiber(α-fiber) and <111>//ND fiber(γ-fiber) textures owing to the partial recrystallization and strain induced boundary migration(SIBM) during the hot rolling interpass thermal treatment. The static recovery and SIBM during the warm rolling interpass thermal treatment result in large and elongated warm rolling grains. The warm rolling texture is dominated by obvious λ, Goss and strong γ-fiber textures. The application of the interpass thermal treatment during hot and warm rolling significantly enhances the impact of SIBM during annealing, which is responsible for the formation of the moderate λ-fiber, some near-λ fiber texture components and the obviously weakened γ-fiber texture in the annealed sheet, leading to a higher magnetic induction compared to the commercially produced 6.5% Si steel by chemical vapor deposition(CVD).
文摘Conventionally, direct tensile tests are employed to measure mechanical properties of industrially pro- duced products. In mass production, the cost of sampling and labor is high, which leads to an increase of total pro- duction cost and a decrease of production efficiency. The main purpose of this paper is to develop an intelligent pro- gram based on artificial neural network (ANN) to predict the mechanical properties of a commercial grade hot rolled low carbon steel strip, SPHC. A neural network model was developed by using 7 x 5 x 1 back-propagation (BP) neural network structure to determine the multiple relationships among chemical composition, product pro- cess and mechanical properties. Industrial on-line application of the model indicated that prediction results were in good agreement with measured values. It showed that 99.2 % of the products' tensile strength was accurately pre- dicted within an error margin of ~ 10 %, compared to measured values. Based on the model, the effects of chemical composition and hot rolling process on mechanical properties were derived and the relative importance of each in- put parameter was evaluated by sensitivity analysis. All the results demonstrate that the developed ANN models are capable of accurate predictions under real-time industrial conditions. The developed model can be used to sub- stitute mechanical property measurement and therefore reduce cost of production. It can also be used to control and optimize mechanical properties of the investigated steel.
基金Project(50634030) supported by the National Natural Science Foundation of China
文摘In order to meet the severe requirements of market and reduce production costs of high quality steels,advanced run-out table cooling based on ultra fast cooling(UFC) and laminar cooling(LC) was proposed and applied to industrial production.Cooling mechanism of UFC and LC was introduced first,and then the control system and control models were described.By using UFC and LC,low-cost Q345B strips had been produced in a large scale,and industrial trials of producing low-cost dual phase strips were completed successfully.Application results show that the ultra fast cooling is uniform along the strip width and length,and does not affect the flatness of strips.The run-out table cooling system runs stably with a high precision,and makes it possible for the user to develop more high quality steels with low costs.