Commercial ZK60 Mg alloy was processed by multi-pass equal-channel angular pressing(ECAP) and subsequent aging to investigate the effect of grain refinement and second-phase redistribution on its corrosion behavior....Commercial ZK60 Mg alloy was processed by multi-pass equal-channel angular pressing(ECAP) and subsequent aging to investigate the effect of grain refinement and second-phase redistribution on its corrosion behavior. Electrochemical tests show that the fine-grained samples after more ECAP passes have higher corrosion current densities(Jcorr) in the polarization curves, lower charge-transfer resistance(Rt) values in the EIS plots. The severe plastic deformation decreases the alloy corrosion resistance besides the well-known strengthening and toughening. Scanning Kelvin probe(SKP) measurement shows that the anodic and cathode sites are homogeneously distributed on the surface of the fine-grained alloy, which inhibits localized corrosion. The SKP potential, having linear relationship with the corrosion potential(φcorr), decreases with increasing the ECAP pass. Furthermore, the post-ECAP aging can slightly improve the corrosion resistance of the fine-grained ZK60 Mg alloy and enhance the comprehensive performances, due to the stress relief and uniform distribution of second-phase particles.展开更多
To manufacture plate by the combination of equal channel angular processing (ECAP) and porthole die extrusion techniques, a novel technique, namely portholes-equal channel angular processing (P-ECAP), was studied....To manufacture plate by the combination of equal channel angular processing (ECAP) and porthole die extrusion techniques, a novel technique, namely portholes-equal channel angular processing (P-ECAP), was studied. Extrusion of AL6005A plate used for the bullet train plate was investigated by finite element method. The relevant porthole dies involving ECAP technique in channels were designed. Dimensional changes in the scrap part of the extrudate obtained after extrusion from the P-ECAP die, with different channel angles, were predicted. Effects of the channel angle and extrusion speed on the maximum temperature of the workpiece and other field variables were evaluated. At the channel angle of 160° of P-ECAP dies, the extrudate exhibited the optimal performance and the least amount of extrudate scrap was obtained. The optimal extrusion speed was 3-5 mm/s. Moreover, with the increase in ram speed from 1 to 9 mm/s, the peak extrusion load increased by about 49% and the maximum temperature was increased by about 70 ℃. The effective strain exhibited ascending trend in the comer of the ECAP deformation zone. In the solder seam and the side of die bearing of extrudate, the maximum principal stresses were tensile stress.展开更多
As a new attempt, equal channel angular extrusion (ECAE) of nickel-titanium shape memory alloy (NiTi SMA) tube was investigated by means of process experiment, finite element method (FEM) and microscopy. NiTi SM...As a new attempt, equal channel angular extrusion (ECAE) of nickel-titanium shape memory alloy (NiTi SMA) tube was investigated by means of process experiment, finite element method (FEM) and microscopy. NiTi SMA tube with the steel core in it was inserted into the steel can during ECAE of NiTi SMA tube. Based on rigid-viscoplastic FEM, multiple coupled boundary conditions and multiple constitutive models were used for finite element simulation of ECAE of NiTi SMA tube, where the effective stress field, the effective strain field and the velocity field were obtained. Finite element simulation results are in good accordance with the experimental ones. Finite element simulation results reveal that the velocity field shows the minimum value in the corner of NiTi SMA tube, where severe shear deformation occurs. Microstructural observation results reveal that severe plastic deformation leads to a certain grain orientation as well as occurrence of substructures in the grain interior and dynamic recovery occurs during ECAE of NiTi SMA tube. ECAE of NiTi SMA tube provides a new approach to manufacturing ultrafine-grained NiTi SMA tube.展开更多
Structural features, aging behavior, precipitation kinetics and mechanical properties of a 6013 Al–Mg–Si aluminum alloy subjected to equal channel angular pressing (ECAP) at different temperatures were comparative...Structural features, aging behavior, precipitation kinetics and mechanical properties of a 6013 Al–Mg–Si aluminum alloy subjected to equal channel angular pressing (ECAP) at different temperatures were comparatively investigated with that in conventional static aging by quantitative X-ray diffraction (XRD) measurements, differential scanning calorimetry (DSC) and tensile tests. Average grain sizes measured by XRD are in the range of 66-112 nm while the average dislocation density is in the range of 1.20×10^14-1.70×10^14 m^-2 in the deformed alloy. The DSC analysis reveals that the precipitation kinetics in the deformed alloy is much faster as compared with the peak-aged sample due to the smaller grains and higher dislocation density developed after ECAP. Both the yield strength (YS) and ultimate tensile strength (UTS) are dramatically increased in all the ECAP samples as compared with the undeformed counterparts. The maximum strength appears in the samples ECAP treated at room temperature and the maximum YS is about 1.6 times that of the statically peak-aged sample. The very high strength in the ECAP alloy is suggested to be related to the grain size strengthening and dislocation strengthening, as well as the precipitation strengthening contributing from the dynamic precipitation during ECAP.展开更多
An experimental study of the microstructures in pure copper billets processed by 8 passes of equal channel angular extrusion (ECAE) via an extended range of processing routes with a 90° die is carried out. Each...An experimental study of the microstructures in pure copper billets processed by 8 passes of equal channel angular extrusion (ECAE) via an extended range of processing routes with a 90° die is carried out. Each processing route is defined according to the inter-pass billet rotation angle (χ), which varies from 0° to 180°. According to the generation of high-angle boundaries and reduction of grain size by electron backscatter diffraction (EBSD) measurements, the grain refinement is found to be most efficient for route with χ=90°and least efficient with χ=180°, among the seven routes studied. This trend is supported by supplementary transmission electron microscopy (TEM) measurements. Comparison of the EBSD and TEM data reveals the importance of considering the non-equiaxity of grain structures in quantitative assessment of microstructural differences in ECAE-processed materials.展开更多
To explore the effect of strain rate ε on the high temperature deformation characteristics of ultrafine-grained materials, the deformation and damage features as well as microstructures of ECAP-treated pure Al at dif...To explore the effect of strain rate ε on the high temperature deformation characteristics of ultrafine-grained materials, the deformation and damage features as well as microstructures of ECAP-treated pure Al at different temperatures T and strain ratesε were systematically studied through compression tests and microscopic observations. The increase in ε eliminates strain softening at T≤473 K, and largely enhances the yield strength and flow stress at 473?573 K. The shear deformation dominates the plastic deformation of ECAP-treated Al. Many cracks along shear bands (SBs) are formed at T≥473 K and secondary SBs basically disappear at 1×10?3 s?1; however, at 1×10?2 s?1, cracks are only observed at temperature below 473 K, and secondary SBs become clearer at T≥473 K. The microstructures of ECAP-treated Al mainly consist of sub-grains (SGs). The increase in ε inhibits the SG growth, thus leading to the increases both in yield strength and flow stress at high temperatures.展开更多
2, 9, 16, 23-tetracarboxy zinc phthalocyanine (ZnTCPc) is synthesized and characterized by physicochemical and theoretical methods and it is used as a photosensitizer in dye-sensitized solar cells (DSSC). The exci...2, 9, 16, 23-tetracarboxy zinc phthalocyanine (ZnTCPc) is synthesized and characterized by physicochemical and theoretical methods and it is used as a photosensitizer in dye-sensitized solar cells (DSSC). The excited lifetime, band gap and frontier orbital distribution of ZnTCPc are investigated by fluorescence spectra, cyclic voltammetry and quantum calculation. The results show that the excited lifetime and band gap are 0. 1 ns and 1.81 eV, respectively. Moreover, it is found that the highest occupied molecular orbital (HOMO) location is not shared by both the zinc metal and the isoindoline ligands, and the lowest unoccupied molecular orbital(LUMO) location does not strengthen the interaction coupling between ZnTCPc and TiO:. As a result, the ZnTCPc-DSSC gains a short-circuit current density of 0. 147 mA/cm2, an open-circuit photovoltage of 277 mV, a fill factor of 0. 51 and an overall conversion efficiency of 0. 021%.展开更多
基金Project(BK20131373)supported by the Natural Science Foundation of Jiangsu ProvinceChina
文摘Commercial ZK60 Mg alloy was processed by multi-pass equal-channel angular pressing(ECAP) and subsequent aging to investigate the effect of grain refinement and second-phase redistribution on its corrosion behavior. Electrochemical tests show that the fine-grained samples after more ECAP passes have higher corrosion current densities(Jcorr) in the polarization curves, lower charge-transfer resistance(Rt) values in the EIS plots. The severe plastic deformation decreases the alloy corrosion resistance besides the well-known strengthening and toughening. Scanning Kelvin probe(SKP) measurement shows that the anodic and cathode sites are homogeneously distributed on the surface of the fine-grained alloy, which inhibits localized corrosion. The SKP potential, having linear relationship with the corrosion potential(φcorr), decreases with increasing the ECAP pass. Furthermore, the post-ECAP aging can slightly improve the corrosion resistance of the fine-grained ZK60 Mg alloy and enhance the comprehensive performances, due to the stress relief and uniform distribution of second-phase particles.
基金Project(B08040)supported by the Program of Introducing Talents of Discipline to Universities(111 Project),ChinaProject(2009ZX04005-031-11)supported by the National Science and Technology Special Program,China
文摘To manufacture plate by the combination of equal channel angular processing (ECAP) and porthole die extrusion techniques, a novel technique, namely portholes-equal channel angular processing (P-ECAP), was studied. Extrusion of AL6005A plate used for the bullet train plate was investigated by finite element method. The relevant porthole dies involving ECAP technique in channels were designed. Dimensional changes in the scrap part of the extrudate obtained after extrusion from the P-ECAP die, with different channel angles, were predicted. Effects of the channel angle and extrusion speed on the maximum temperature of the workpiece and other field variables were evaluated. At the channel angle of 160° of P-ECAP dies, the extrudate exhibited the optimal performance and the least amount of extrudate scrap was obtained. The optimal extrusion speed was 3-5 mm/s. Moreover, with the increase in ram speed from 1 to 9 mm/s, the peak extrusion load increased by about 49% and the maximum temperature was increased by about 70 ℃. The effective strain exhibited ascending trend in the comer of the ECAP deformation zone. In the solder seam and the side of die bearing of extrudate, the maximum principal stresses were tensile stress.
基金Project(51071056)supported by the National Natural Science Foundation of ChinaProjects(HEUCF121712,HEUCF201317002)supported by the Fundamental Research Funds for the Central Universities of China
文摘As a new attempt, equal channel angular extrusion (ECAE) of nickel-titanium shape memory alloy (NiTi SMA) tube was investigated by means of process experiment, finite element method (FEM) and microscopy. NiTi SMA tube with the steel core in it was inserted into the steel can during ECAE of NiTi SMA tube. Based on rigid-viscoplastic FEM, multiple coupled boundary conditions and multiple constitutive models were used for finite element simulation of ECAE of NiTi SMA tube, where the effective stress field, the effective strain field and the velocity field were obtained. Finite element simulation results are in good accordance with the experimental ones. Finite element simulation results reveal that the velocity field shows the minimum value in the corner of NiTi SMA tube, where severe shear deformation occurs. Microstructural observation results reveal that severe plastic deformation leads to a certain grain orientation as well as occurrence of substructures in the grain interior and dynamic recovery occurs during ECAE of NiTi SMA tube. ECAE of NiTi SMA tube provides a new approach to manufacturing ultrafine-grained NiTi SMA tube.
基金Project(BK2012715)supported by the Basic Research Program(Natural Science Foundation)of Jiangsu Province,ChinaProject(14KJA430002)supported by the Key University Science Research Project of Jiangsu Province,China+3 种基金Project(50971087)supported by the National Natural Science Foundation of ChinaProjects(11JDG070,11JDG140)supported by the Senior Talent Research Foundation of Jiangsu University,ChinaProject(hsm1301)supported by the Foundation of the Jiangsu Province Key Laboratory of High-end Structural Materials,ChinaProject(Kjsmcx2011004)supported by the Foundation of the Jiangsu Province Key Laboratory of Materials Tribology,China
文摘Structural features, aging behavior, precipitation kinetics and mechanical properties of a 6013 Al–Mg–Si aluminum alloy subjected to equal channel angular pressing (ECAP) at different temperatures were comparatively investigated with that in conventional static aging by quantitative X-ray diffraction (XRD) measurements, differential scanning calorimetry (DSC) and tensile tests. Average grain sizes measured by XRD are in the range of 66-112 nm while the average dislocation density is in the range of 1.20×10^14-1.70×10^14 m^-2 in the deformed alloy. The DSC analysis reveals that the precipitation kinetics in the deformed alloy is much faster as compared with the peak-aged sample due to the smaller grains and higher dislocation density developed after ECAP. Both the yield strength (YS) and ultimate tensile strength (UTS) are dramatically increased in all the ECAP samples as compared with the undeformed counterparts. The maximum strength appears in the samples ECAP treated at room temperature and the maximum YS is about 1.6 times that of the statically peak-aged sample. The very high strength in the ECAP alloy is suggested to be related to the grain size strengthening and dislocation strengthening, as well as the precipitation strengthening contributing from the dynamic precipitation during ECAP.
基金Project(50871040)supported by the National Natural Science Foundation of ChinaProject(NCET-06-0741)supported by the Program for New Century Excellent Talents of China
文摘An experimental study of the microstructures in pure copper billets processed by 8 passes of equal channel angular extrusion (ECAE) via an extended range of processing routes with a 90° die is carried out. Each processing route is defined according to the inter-pass billet rotation angle (χ), which varies from 0° to 180°. According to the generation of high-angle boundaries and reduction of grain size by electron backscatter diffraction (EBSD) measurements, the grain refinement is found to be most efficient for route with χ=90°and least efficient with χ=180°, among the seven routes studied. This trend is supported by supplementary transmission electron microscopy (TEM) measurements. Comparison of the EBSD and TEM data reveals the importance of considering the non-equiaxity of grain structures in quantitative assessment of microstructural differences in ECAE-processed materials.
基金Projects(51231002,51271054,51571058,50671023)supported by the National Natural Science Foundation of China
文摘To explore the effect of strain rate ε on the high temperature deformation characteristics of ultrafine-grained materials, the deformation and damage features as well as microstructures of ECAP-treated pure Al at different temperatures T and strain ratesε were systematically studied through compression tests and microscopic observations. The increase in ε eliminates strain softening at T≤473 K, and largely enhances the yield strength and flow stress at 473?573 K. The shear deformation dominates the plastic deformation of ECAP-treated Al. Many cracks along shear bands (SBs) are formed at T≥473 K and secondary SBs basically disappear at 1×10?3 s?1; however, at 1×10?2 s?1, cracks are only observed at temperature below 473 K, and secondary SBs become clearer at T≥473 K. The microstructures of ECAP-treated Al mainly consist of sub-grains (SGs). The increase in ε inhibits the SG growth, thus leading to the increases both in yield strength and flow stress at high temperatures.
基金The National Natural Science Foundation of China(No.21173042)the National Basic Research Program of China(973 Program)(No.2007CB936300)+3 种基金the Natural Science Foundation of Jiangsu Province(No.BK201123694)Foundation of Jiangsu Key Laboratory of Environmental Material and Environmental Engineering(No.JHCG201012)Foundation of Key Laboratory of Novel Thin Film Solar Cells of Chinese Academy of Sciences(No.KF200902)Science and Technology Founda-tion of Southeast University(No.KJ2010429)
文摘2, 9, 16, 23-tetracarboxy zinc phthalocyanine (ZnTCPc) is synthesized and characterized by physicochemical and theoretical methods and it is used as a photosensitizer in dye-sensitized solar cells (DSSC). The excited lifetime, band gap and frontier orbital distribution of ZnTCPc are investigated by fluorescence spectra, cyclic voltammetry and quantum calculation. The results show that the excited lifetime and band gap are 0. 1 ns and 1.81 eV, respectively. Moreover, it is found that the highest occupied molecular orbital (HOMO) location is not shared by both the zinc metal and the isoindoline ligands, and the lowest unoccupied molecular orbital(LUMO) location does not strengthen the interaction coupling between ZnTCPc and TiO:. As a result, the ZnTCPc-DSSC gains a short-circuit current density of 0. 147 mA/cm2, an open-circuit photovoltage of 277 mV, a fill factor of 0. 51 and an overall conversion efficiency of 0. 021%.