The ceramic coating technology of microarc oxidation (MAO) was utilized to modify surface properties of the movable endplate of a high pressure gear pump used in water-hydraulic system, which is made of aluminium allo...The ceramic coating technology of microarc oxidation (MAO) was utilized to modify surface properties of the movable endplate of a high pressure gear pump used in water-hydraulic system, which is made of aluminium alloy. A coMPact ceramic layer of more than 130 μm was developed on the movable endplate with the hardness up to HV1000 by means of microarc oxidation. A trial of tests conducted in a water power transmission system show that the maximum outlet pressure of the gear pump with the movable endplate treated by microarc oxidation, can reach 16 MPa. It is pointed out that the ceramic coating developed by microarc oxidation technology on the surface of aluminium alloy, is economical and feasible.展开更多
The major problems for the development of an ultra micro gas turbine system were discussed briefly from the stand point of the internal flow and the performance characteristics. Following to these, the development of ...The major problems for the development of an ultra micro gas turbine system were discussed briefly from the stand point of the internal flow and the performance characteristics. Following to these, the development of ultra micro centrifugal compression systems for the ultra micro gas turbine is explained with the design and the manufacturing processes. The measured results of ultra micro centrifugal compressors are shown.展开更多
In typical small engines, the cooling air for high pressure turbine (HPT) in a gas turbine engine is commonly bled off from the main flow at the tip of the centrifugal impeller. The pressurized air flow is drawn rad...In typical small engines, the cooling air for high pressure turbine (HPT) in a gas turbine engine is commonly bled off from the main flow at the tip of the centrifugal impeller. The pressurized air flow is drawn radially inwards through the impeller rear cavity. The centripetal air flow creates a strong vortex because of high inlet tangential velocity, which results in significant pressure losses. This not only restricts the mass flow rate, but also reduces the cooling air pressure for down-stream hot com- ponents. The present study is devoted to the numerical modeling of flow in an impeller rear cavity. The simulations are can'ied out with axisymmetric and 3-D sector models for various inlet swirl ratio ,80 (0-0.6), turbulent flow parameter 2-r (0.028-0,280) with and without baffle. The baffle is a thin plate attached to the stationary wall of the cavity, and is proved to be useful in re- ducing the pressure loss of centripetal flow in the impeller rear cavity in the current paper. Further flow details in impeller rear cavity with and without baffle are displayed using CFD techniques. The CFD results show that for any specified geometry, the outlet pressure coefficient of impeller rear cavity with or without baffle depends only on the inlet swirl ratio and turbulent flow parameter. Meanwhile, the outlet pressure coefficient of the cavity with baffle is indeed smaller than that of cavity without baffle, especially for the cases with high inlet swirl ratio. The suppression of the effect of centrifugal pumping and the mixing beween the main air which is downstream of the baffle and the recirculating flow of the vortex in the stationary cavity, which are caused by the use of baffle, are the underlying reasons that lead to the reduction of outlet pressure loss.展开更多
With the improvement of requirement,design and manufacture technology,aero-engines for the future are characterized by further reduction in fuel consumption,cost,but increment in propulsion efficiency,which leads to u...With the improvement of requirement,design and manufacture technology,aero-engines for the future are characterized by further reduction in fuel consumption,cost,but increment in propulsion efficiency,which leads to ultra-high bypass ratio.The intermediate turbine duct(ITD),which connects the high pressure turbine(HPT) with the low pressure turbine(LPT),has a critical impact on the overall performances of such future engines.Therefore,it becomes more and more urgent to master the design technique of aggressive,even super-aggressive ITDs.Over the last years,a lot of research works about the flow mechanism in the diffuser ducts were carried out.Many achievements were reported,but further investigation should be performed.With the aid of numerical method,this paper focuses on the change of performance and flow field of ITD,as well as nearby turbines,brought by rising angle(RA).Eight ITDs with the same area ratio and length,but different RAs ranges from 8 degrees to 45 degrees,are compared.According to the investigation,flow field,especially outlet Ma of swirl blade is influenced by RA under potential effect,which is advisable for designers to modify HPT rotor blades after changing ITD.In addition to that,low velocity area moves towards upstream until the first bend as RA increases,while pressure loss distribution at S2 stream surface shows that hub boundary layer is more sensitive to RA,and casing layer keeps almost constant.On the other hand,the overall total pressure loss could keep nearly equivalent among different RA cases,which implies the importance of optimization.展开更多
基金Sponsored by the National Natural Science Foundation of China(Grant No.60772077)
文摘The ceramic coating technology of microarc oxidation (MAO) was utilized to modify surface properties of the movable endplate of a high pressure gear pump used in water-hydraulic system, which is made of aluminium alloy. A coMPact ceramic layer of more than 130 μm was developed on the movable endplate with the hardness up to HV1000 by means of microarc oxidation. A trial of tests conducted in a water power transmission system show that the maximum outlet pressure of the gear pump with the movable endplate treated by microarc oxidation, can reach 16 MPa. It is pointed out that the ceramic coating developed by microarc oxidation technology on the surface of aluminium alloy, is economical and feasible.
文摘The major problems for the development of an ultra micro gas turbine system were discussed briefly from the stand point of the internal flow and the performance characteristics. Following to these, the development of ultra micro centrifugal compression systems for the ultra micro gas turbine is explained with the design and the manufacturing processes. The measured results of ultra micro centrifugal compressors are shown.
基金supported by the National Natural Science Foundation of China(Grant No.51306177)
文摘In typical small engines, the cooling air for high pressure turbine (HPT) in a gas turbine engine is commonly bled off from the main flow at the tip of the centrifugal impeller. The pressurized air flow is drawn radially inwards through the impeller rear cavity. The centripetal air flow creates a strong vortex because of high inlet tangential velocity, which results in significant pressure losses. This not only restricts the mass flow rate, but also reduces the cooling air pressure for down-stream hot com- ponents. The present study is devoted to the numerical modeling of flow in an impeller rear cavity. The simulations are can'ied out with axisymmetric and 3-D sector models for various inlet swirl ratio ,80 (0-0.6), turbulent flow parameter 2-r (0.028-0,280) with and without baffle. The baffle is a thin plate attached to the stationary wall of the cavity, and is proved to be useful in re- ducing the pressure loss of centripetal flow in the impeller rear cavity in the current paper. Further flow details in impeller rear cavity with and without baffle are displayed using CFD techniques. The CFD results show that for any specified geometry, the outlet pressure coefficient of impeller rear cavity with or without baffle depends only on the inlet swirl ratio and turbulent flow parameter. Meanwhile, the outlet pressure coefficient of the cavity with baffle is indeed smaller than that of cavity without baffle, especially for the cases with high inlet swirl ratio. The suppression of the effect of centrifugal pumping and the mixing beween the main air which is downstream of the baffle and the recirculating flow of the vortex in the stationary cavity, which are caused by the use of baffle, are the underlying reasons that lead to the reduction of outlet pressure loss.
基金support from the National Natural Science Foundation of China(No.51406204)
文摘With the improvement of requirement,design and manufacture technology,aero-engines for the future are characterized by further reduction in fuel consumption,cost,but increment in propulsion efficiency,which leads to ultra-high bypass ratio.The intermediate turbine duct(ITD),which connects the high pressure turbine(HPT) with the low pressure turbine(LPT),has a critical impact on the overall performances of such future engines.Therefore,it becomes more and more urgent to master the design technique of aggressive,even super-aggressive ITDs.Over the last years,a lot of research works about the flow mechanism in the diffuser ducts were carried out.Many achievements were reported,but further investigation should be performed.With the aid of numerical method,this paper focuses on the change of performance and flow field of ITD,as well as nearby turbines,brought by rising angle(RA).Eight ITDs with the same area ratio and length,but different RAs ranges from 8 degrees to 45 degrees,are compared.According to the investigation,flow field,especially outlet Ma of swirl blade is influenced by RA under potential effect,which is advisable for designers to modify HPT rotor blades after changing ITD.In addition to that,low velocity area moves towards upstream until the first bend as RA increases,while pressure loss distribution at S2 stream surface shows that hub boundary layer is more sensitive to RA,and casing layer keeps almost constant.On the other hand,the overall total pressure loss could keep nearly equivalent among different RA cases,which implies the importance of optimization.