南津渡水电厂贯流式水轮机调节系统的优化控制设计

结合南津渡水电厂贯流式水轮机调节系统的技术改造,对若干具有代表性的优化控制措施进行分析介绍。

Development of tool-path generation module for 5-axis control machining of impellers

An impeller is difficult to machine because of severe collision due to the complex shape,overlapping and twisted shape of the impeller blades.So,most computer aided manufacturing(CAM)software companies have developed CAM module for manufacturing impeller according to their CAM software.But these dedicated modules are difficult to use for inexperienced users.The purpose of this work is to develop a tool-path generation module for impellers.For this purpose,it is based on Visual Basic language and used CATIA graphical environment.The result of simulation for generated tool-path by the module is satisfactory.And it has slow processing speed compared to other commercial modules,but it is easy to use.

Intelligent manufacturing system of impeller for computer numerical control(CNC) programming based on KBE

To solve the problem of advanced digital manufacturing technology in the practical application, a knowledge engineering technology was introduced into the computer numerical control(CNC) programming. The knowledge acquisition, knowledge representation and reasoning used in CNC programming were researched. The CNC programming system functional architecture of impeller parts based on knowledge based engineering(KBE) was constructed. The structural model of the general knowledge-based system(KBS) was also constructed. The KBS of CNC programming system was established through synthesizing database technology and knowledge base theory. And in the context of corporate needs, based on the knowledge-driven manufacturing platform(i.e. UG CAD/CAM), VC++6.0 and UG/Open, the KBS and UG CAD/CAM were integrated seamlessly and the intelligent CNC programming KBE system for the impeller parts was developed by integrating KBE and UG CAD/CAM system. A method to establish standard process templates was proposed, so as to develop the intelligent CNC programming system in which CNC machining process and process parameters were standardized by using this KBE system. For the impeller parts processing, the method applied in the development of the prototype system is proven to be viable, feasible and practical.

Numerical Investigation of Active Tip-clearance Control through Tip Cooling Injection in an Axial Turbine Cascade

This paper presents a numerical investigation of an active tip-clearance control method based on cooling injectionfrom the blade tip surface. It aims to study the influences of air injection on controlling tip clearance flow, withemphasis on the effects of the injection location on secondary flow and the potential thermal benefits from thecooling jet. The results show that injection location plays an important role in the redistribution of secondary flowwithin the cascade passage. Injection located much closer to the pressure-side comer performs better in reducingtip clearance massflow and its associated losses. However, it also intensifies tip passage vortex, due to less restraintderiving from the reduced tip clearance vortex. Lower plenum total pressure is required to inject equivalentamount of cooling air, but the heat transfer condition on the blade tip surface is a bit worse than that with injectionfrom the reattachment region. Thus the optimum location of air injection should be at the tip separation vortex region.

An Experimental Study of Separation Control on Ultra-Highly-Loaded Low Pressure Turbine Blade by Surface Roughness

An experimental study is conducted to improve an aft-loaded ultra-high-lift low pressure turbine(LPT) blade at low Reynolds number(Re) in steady state. The objective is to investigate the effect of blade roughness on the performance of LPT blade. The roughness is used as a passive flow control method which is to reduce total pressure loss and expand LPT operating margin. The experiment is performed on a low-speed cascade facility. 3 roughness heights and 3 deposit positions are investigated in the experiment which forms a large test matrix. A three-hole probe is used to detect flow aerodynamic performance and a hotwire probe is used to detect the characteristic of suction boundary layer. Regional roughness can suppress separation loss and bring fairly low turbulent dissipation loss. Detailed surveys near the blade surface shows that the loss reduction is due to the disappearance of separation bubble from the early transition onset.

Passive Control of Laminar Separation Bubble with Spanwise Groove on a Low-speed Highly Loaded Low-pressure Turbine Blade

LES (Large-Eddy Simulation) computations were preformed to investigate the mechanisms of a kind of spanwisegroove for the passive control of laminar separation bubble on the suction surface of a low-speed highly loadedlow-pressure turbine blade at Re = 50,000 (Reynolds number, based on inlet velocity and axial chord length).Compared with the smooth suction surface, the numerical results indicate that: (1) the groove is effective toshorten and thin the separation bubble, which contributes the flow loss reduction on the groove surface, by thinningthe boundary layer behind the groove and promoting earlier transition inception in the separation bubble; (2)upstream movement of the transition inception location on the grooved surface is suggested being the result of thelower frequency at which the highest amplification rate of instability waves occurs, and the larger initial amplitudeof the disturbance at the most unstable frequency before transition; and (3) the viscous instability mode ispromoted on the grooved surface, due to the thinning of the boundary layer behind the groove.

Multi-objective hydraulic optimization and analysis in a minipump

Minipump is widely used in microfluidics system, active cooling system, etc. But building a high efficiency minipump is still a challenging problem. In this paper, a systematic method was developed to design, characterize and optimize a particular mechanical minipump. The optimization work was conducted to cope with the conflict between pressure head and hydraulic efficiency by an improved back-propagation neural network （BPNN） with the non-dominated sorting genetic algorithm-II （NSGA-II）. The improved BPNN was utilized to predicate hydraulic performance and, moreover, was modified to improve the prediction accuracy. The NSGA-II was processed for minipump multi-objective optimization which is dominated by four impeller dimensions. During hydraulic optimization, the processing feasibility was also taken into consideration. Experiments were conducted to validate the above optimization methods. It was proved that the optimized minipump was improved by about 24 % in pressure head and 4.75 % in hydraulic efficiency compared to the original designed prototype. Meanwhile, the sensitivity test was used to analyze the influence of the four impeller dimensions. It was found that the blade outlet angle β2 and the impeller inlet diameter Do significantly influence the pressure head H and the hydraulic efficiency η, respec- tively. Detailed internal flow fields showed that the optimum model can relieve the impeller wake and improve both the pressure distribution and flow orientation.