To improve the magneto-rheological (MR) properties of magneto-rheological fluids, self-made amorphous alloy particles, the composition of which was Fe76Cr2Mo2Sn2P10B2C2Si4, were used as the disperse phase to replace t...To improve the magneto-rheological (MR) properties of magneto-rheological fluids, self-made amorphous alloy particles, the composition of which was Fe76Cr2Mo2Sn2P10B2C2Si4, were used as the disperse phase to replace traditional carbonyl iron (CI) particles to prepare amorphous based magneto-rheological fluid (AMRF). Soft magnetic properties and densities of the amorphous particles and the CI particles were tested and compared. The results indicate the amorphous particles present a lower density but larger magnetization intensity and larger permeability at lower field levels. Properties of the AMRF with 20% particles in volume fraction were tested and compared with the CI based MR fluid (CMRF). The AMRF presents a saturation yield stress of 41 kPa at ~227 kA/m and a sedimentation ratio of 80%. The results indicate the magneto-rheological fluid based on amorphous micro-particles has better MR properties and sedimentation stability than that based on CI particles at lower field levels (0-200 kA/m).展开更多
A hydrometallurgical process for indium extraction and ferric oxide powder preparation for soft magnetic ferrite material was developed. Using reduction lixivium from high-acid reductive leaching of zinc oxide calcine...A hydrometallurgical process for indium extraction and ferric oxide powder preparation for soft magnetic ferrite material was developed. Using reduction lixivium from high-acid reductive leaching of zinc oxide calcine as raw solution, copper and indium were firstly recovered by iron powder cementation and neutralization. The recovery ratios of Cu and In are 99% and 95%, respectively. Some harmful impurities that have negative influences on magnetic properties of soft magnetic ferrite material are deeply removed with sulfidization purification and neutral flocculation method. Under the optimum conditions, the content of impurities like Cu, Pb, As, Al in pure Zn-Fe sulfate solution are less than 0.004 g/L, but those of Cd, Si, Ca and Mg are relatively high. Finally, thermal precipitation of iron is carried out at 210 ℃ for 1.5 h. The precipitation ratio of Fe is 93.33%. Compared with the quality standard of ferric oxide for soft magnetic ferrite materials, the contents of Al and Mg in obtained ferric oxide powder meet the requirement of YHT1 level of ferric oxide, and those of Si, Ca meet the requirement of YHT3 level of ferric oxide. XRD and SEM characterizations confirm that the obtained sample is well-dispersed spindle spherule with regular a-Fe2O3 crystal structure. The length-to-diameter ratio ofa-Fe2O3 powder is （3-4）：1 with an average particle size of 0.5 μm.展开更多
This paper reports on the preparation of Fe82.7-85.7Si2-4.9B9.2-11.2P1.5.2.7C0,8 soft magnetic amorphous alloys with a distinctly high Fe content of 93.5-95.5 wt.% by component design and composition adjustment. All a...This paper reports on the preparation of Fe82.7-85.7Si2-4.9B9.2-11.2P1.5.2.7C0,8 soft magnetic amorphous alloys with a distinctly high Fe content of 93.5-95.5 wt.% by component design and composition adjustment. All alloys can be readily fabricated into completely amorphous ribbon samples with good surface quality by the single copper roller melt-spinning method. These alloys show good bending ductility and excellent magnetic properties after annealing, i.e., low coercivity （He） of 3.3-5.9 A/m, high permeability （μe） of 5000-10000 and high flux saturation density （Bs） of 1.63-1.66 T. The mechanism of the good glass forming ability （GFA）and soft-magnetic properties are explored. The amorphous alloys with the high Fe content comparable to that of the desired high Si alloy can be promising candidates for the potential application in electric devices.展开更多
We review our works that focus on the microwave magnetic properties of metallic, ferrite and granular thin films. Soft magnetic material with large permeability and low energy loss in the GHz range is a challenge for ...We review our works that focus on the microwave magnetic properties of metallic, ferrite and granular thin films. Soft magnetic material with large permeability and low energy loss in the GHz range is a challenge for the inforcom technologies. GHz magnetic properties of the soft magnetic thin films with in-plane anisotropy were investigated. It is found that several hundreds of permeability at the GHz frequency was achieved for Col00_xZrx and Co90Nbl0 metallic thin films because of their high satu- ration magnetization, and an adjustable resonance frequency from 1.3 to 4.9 GHz was obtained. Compared with the metallic thin films, the weaker saturation magnetization of Ni-Zn ferrite thin films results in several tens of permeability at the GHz frequency, but the larger resistivity of the ferrite prepared in situ without any heating treatments has lower energy loss. In order to obtain materials with large permeability and low energy loss in the GHz range, the [CoFe-NiZn ferrite] composite granular thin films were investigated, where the advantage of higher saturation magnetization for the metallic alloy and the high resis- tivity as well as high saturation magnetization for the ferrite results in a good GHz magnetic performance.展开更多
The effect of Cu addition on crystallization behavior and soft magnetic properties of Fe84-xP10C6Cux （x = 0-1.15） alloys was investigated. Low-cost FePCCu nanocrystalline alloys dispersed with ct-Fe phase with an av...The effect of Cu addition on crystallization behavior and soft magnetic properties of Fe84-xP10C6Cux （x = 0-1.15） alloys was investigated. Low-cost FePCCu nanocrystalline alloys dispersed with ct-Fe phase with an average grain size of 15-35 nm were obtained by appropriately annealing the melt-spun ribbons at 683 K for 5 min. The Fe83.25P10C6Cu0.75 nanocrystalline alloy ex- hibits a high Bs of 1.65 T, low Hc of 3.3 A/m and high μc at 1 kHz of 21 100, which is superior to the traditional FePC soft magnetic alloys. The core loss is as low as 0.32 W/kg at 1.0 T and 50 Hz, which is 60% that of nonoriented Fe 6.5 mass% Si-steel. It is encouraging to synthesize this Fe-based nanocrystalline alloy with excellent soft-magnetic properties even using commercially industry-grade raw materials, which is promising for the future industrial applications.展开更多
基金Project (51108062) supported by the National Natural Science Foundation of ChinaProject(20100471446) supported by the China Postdoctoral Science Foundation
文摘To improve the magneto-rheological (MR) properties of magneto-rheological fluids, self-made amorphous alloy particles, the composition of which was Fe76Cr2Mo2Sn2P10B2C2Si4, were used as the disperse phase to replace traditional carbonyl iron (CI) particles to prepare amorphous based magneto-rheological fluid (AMRF). Soft magnetic properties and densities of the amorphous particles and the CI particles were tested and compared. The results indicate the amorphous particles present a lower density but larger magnetization intensity and larger permeability at lower field levels. Properties of the AMRF with 20% particles in volume fraction were tested and compared with the CI based MR fluid (CMRF). The AMRF presents a saturation yield stress of 41 kPa at ~227 kA/m and a sedimentation ratio of 80%. The results indicate the magneto-rheological fluid based on amorphous micro-particles has better MR properties and sedimentation stability than that based on CI particles at lower field levels (0-200 kA/m).
基金Project(50674104) supported by the National Natural Science Foundation of ChinaProject(2006BA02B04-4-2) supported by the Planned Science and Technology of China
文摘A hydrometallurgical process for indium extraction and ferric oxide powder preparation for soft magnetic ferrite material was developed. Using reduction lixivium from high-acid reductive leaching of zinc oxide calcine as raw solution, copper and indium were firstly recovered by iron powder cementation and neutralization. The recovery ratios of Cu and In are 99% and 95%, respectively. Some harmful impurities that have negative influences on magnetic properties of soft magnetic ferrite material are deeply removed with sulfidization purification and neutral flocculation method. Under the optimum conditions, the content of impurities like Cu, Pb, As, Al in pure Zn-Fe sulfate solution are less than 0.004 g/L, but those of Cd, Si, Ca and Mg are relatively high. Finally, thermal precipitation of iron is carried out at 210 ℃ for 1.5 h. The precipitation ratio of Fe is 93.33%. Compared with the quality standard of ferric oxide for soft magnetic ferrite materials, the contents of Al and Mg in obtained ferric oxide powder meet the requirement of YHT1 level of ferric oxide, and those of Si, Ca meet the requirement of YHT3 level of ferric oxide. XRD and SEM characterizations confirm that the obtained sample is well-dispersed spindle spherule with regular a-Fe2O3 crystal structure. The length-to-diameter ratio ofa-Fe2O3 powder is （3-4）：1 with an average particle size of 0.5 μm.
基金the National Natural Science Foundation of China(Grant No.51541106)Ningbo International Cooperation Projects(Grant No.2015D10022)+2 种基金Ningbo Major Project for Science and Technology(Grant No.201401B1003003)Ningbo Natural Science Foundations(Grant No.2015A610007)General Research Fund of Hong Kong(Grant No.CityU 102013)
文摘This paper reports on the preparation of Fe82.7-85.7Si2-4.9B9.2-11.2P1.5.2.7C0,8 soft magnetic amorphous alloys with a distinctly high Fe content of 93.5-95.5 wt.% by component design and composition adjustment. All alloys can be readily fabricated into completely amorphous ribbon samples with good surface quality by the single copper roller melt-spinning method. These alloys show good bending ductility and excellent magnetic properties after annealing, i.e., low coercivity （He） of 3.3-5.9 A/m, high permeability （μe） of 5000-10000 and high flux saturation density （Bs） of 1.63-1.66 T. The mechanism of the good glass forming ability （GFA）and soft-magnetic properties are explored. The amorphous alloys with the high Fe content comparable to that of the desired high Si alloy can be promising candidates for the potential application in electric devices.
基金supported by the National Natural Science Foundation of China (Grant No. 11034004)National Science Fund for Distinguished Young Scholars (Grant No. 50925103)+1 种基金Key Grant Project of Chinese Ministry of Education (Grant No. 309027)the Fundamental Research Funds for the Central Universities (Grant No. lzujbky-2010-219)
文摘We review our works that focus on the microwave magnetic properties of metallic, ferrite and granular thin films. Soft magnetic material with large permeability and low energy loss in the GHz range is a challenge for the inforcom technologies. GHz magnetic properties of the soft magnetic thin films with in-plane anisotropy were investigated. It is found that several hundreds of permeability at the GHz frequency was achieved for Col00_xZrx and Co90Nbl0 metallic thin films because of their high satu- ration magnetization, and an adjustable resonance frequency from 1.3 to 4.9 GHz was obtained. Compared with the metallic thin films, the weaker saturation magnetization of Ni-Zn ferrite thin films results in several tens of permeability at the GHz frequency, but the larger resistivity of the ferrite prepared in situ without any heating treatments has lower energy loss. In order to obtain materials with large permeability and low energy loss in the GHz range, the [CoFe-NiZn ferrite] composite granular thin films were investigated, where the advantage of higher saturation magnetization for the metallic alloy and the high resis- tivity as well as high saturation magnetization for the ferrite results in a good GHz magnetic performance.
基金supported by the National High Technology Research and Development Program of China ("863" Program) (Grant No.2009AA03Z214)the National Science Fund of China for Distinguished Young Scholars (Grant No. 50825103)+1 种基金the National Natural Science Foundation of China (Grant No. 51001112)the "Hundred of Talents Program" (Grant No. KGCX-2-YW-803) by Chinese Academy of Sciences
文摘The effect of Cu addition on crystallization behavior and soft magnetic properties of Fe84-xP10C6Cux （x = 0-1.15） alloys was investigated. Low-cost FePCCu nanocrystalline alloys dispersed with ct-Fe phase with an average grain size of 15-35 nm were obtained by appropriately annealing the melt-spun ribbons at 683 K for 5 min. The Fe83.25P10C6Cu0.75 nanocrystalline alloy ex- hibits a high Bs of 1.65 T, low Hc of 3.3 A/m and high μc at 1 kHz of 21 100, which is superior to the traditional FePC soft magnetic alloys. The core loss is as low as 0.32 W/kg at 1.0 T and 50 Hz, which is 60% that of nonoriented Fe 6.5 mass% Si-steel. It is encouraging to synthesize this Fe-based nanocrystalline alloy with excellent soft-magnetic properties even using commercially industry-grade raw materials, which is promising for the future industrial applications.
