轴承接触角测量仪

本文介绍了单片机轴承接触角测量仪的测量原理、结构以及软硬件设计。

大接触角推力球轴承接触的有限元仿真研究

在精密回转设备的研制过程中,由于轴承高回转中存在低晃动误差,影响精度。为分析大接触角推力球轴承的接触特性,依据经典的赫兹弹性接触理论,计算了轴承的静载荷特性参数。结果表明:轴承承载能力满足设计要求。为验证理论分析,采用有限元法结合ANSYS软件进行了非线性仿真验证。分析了接触刚度(FKN)、渗透容差(FTOLN)、接触算法、非对称接触选择、摩擦系数和初始间隙调整等关键参数,并给出了推荐值。轴承承载后接触应力和弹性趋近量与理论计算结果间的误差分别为1.4%和3.2%。验证了分析过程的合理性,为轴承研制的工程问题提供了可靠的设计依据。

大锥角圆锥滚子轴承优化设计及有限元分析

轴承接触角和滚子半圆锥角是影响轴承载荷和使用寿命的两个重要参数。提出了一个针对大锥角圆锥滚子轴承的轴承接触角和滚子半圆锥角进行计算机辅助优化设计的方法,并通过ANSYS软件对轴承各零件进行有限元分析,有限元分析结果和优化设计的结果具有较好的一致性。

大锥角圆锥滚子轴承的计算机辅助优化设计

提出了一个针对大锥角圆锥滚子轴承的两个重要参数轴承接触角和滚子半圆锥角进行计算机辅助优设计化的方法,并对轴承各零件进行了参数化设计和绘图,大大减少了设计计算和绘图工作量.

Dynamic characteristics of high speed angular-contact ceramic ball bearing

The dynamic characteristics of a high speed angular-contact ceramic ball bearing are studied and compared with that of the steel ball bearing. According to rolling bearing analysis theory, the bearing dynamic equations are established and are solved based on Hook-Jeeves's optimization theory on the computer. The results show that the bearing dynamic characteristics mainly depend on the rotational speed and ball material property at high speed. The bearing stiffness, initially decreases obviously and then increases with the increase of rotational speed. The ceramic ball bearing gains significant advantages over the steel ball bearing in high speed applications, such as lower contact stress, smaller deformation, less altering amount of contact angle, decreasing extent of variation of axial and radial stiffness and higher performance stability.

Air flow patterns and noise analysis inside high speed angular contact ball bearings

The vortex formed around the rolling ball and the high pressure region formed around the ball-raceway contact zone are the principle factors that barricades the lubricant entering the bearing cavity, and further causes improper lubrication. The investigation of the air phase flow inside the bearing cavity is essential for the optimization of the oil-air two-phase lubrication method. With the revolutionary reference frame describing the bearing motion, a highly precise air phase flow model inside the angular contact ball bearing cavity was build up. Comprehensive factors such as bearing revolution, ball rotation, and cage structure were considered to investigate the influences on the air phase flow and heat transfer efficiency. The aerodynamic noise was also analyzed. The result shows that the ball spinning leads to the pressure rise and uneven pressure distribution. The air phase velocity, pressure and cage heat transfer efficiency increase as the revolving speed increases. The operating noise is largely due to the impact of the high speed external flow on the bearing. When the center of the oil-air outlet fixes near the inner ring, the aerodynamic noise is reduced. The position near the inner ring on the bigger axial side is the ideal position to fix the lubricating device for the angular contact ball bearing.

Finite element analysis of deformation characteristics in cold helical rolling of bearing steel-balls

Due to the complexity of investigating deformation mechanisms in helical rolling(HR) process with traditional analytical method, it is significant to develop a 3D finite element(FE) model of HR process. The key forming conditions of cold HR of bearing steel-balls were detailedly described. Then, by taking steel-ball rolling elements of the B7008 C angular contact ball bearing as an example, a completed 3D elastic-plastic FE model of cold HR forming process was established under SIMUFACT software environment. Furthermore, the deformation characteristics in HR process were discovered, including the forming process, evolution and distribution laws of strain, stress and damage based on Lemaitre relative damage model. The results reveal that the central loosening and cavity defects in HR process may have a combined effect of large negative hydrostatic pressure(positive mean stress)caused by multi-dimensional tensile stresses, high level transverse tensile stress, and circular-alternating shear stress in cross section.

Bifurcation of Periodic Motion of Rigid Rotor System Supported by Angular Contact Ball Bearings

Rotor systems supported by angular contact ball bearings are complicated due to nonlinear Hertzian contact force. In this paper, nonlinear bearing forces of ball bearing under five-dimensional loads are given, and 5-DOF dynamic equations of a rigid rotor ball bearing system are established. Continuation-shooting algorithm for periodic solutions of the nonlinear non-autonomous dynamic system and Floquet multipliers of the system are used. Furthermore, the bifurcation and stability of the periodic motion of the system in different parametric domains are also studied. Results show that the bifurcation and stability of period-1 motion vary with structural parameters and operating parameters of the rigid rotor ball bearing system. Avoidance of unbalanced force and bending moment, appropriate initial contact angle, axial load and damping factor help enhance the unstable rotating speed of period-1 motion.