The application of advanced high strength steel （AHSS） has an important significance in the development of the lightweight of automobile, but the parts made of AHSS usually have defects, such as fracture and large a...The application of advanced high strength steel （AHSS） has an important significance in the development of the lightweight of automobile, but the parts made of AHSS usually have defects, such as fracture and large amount of springback, etc. In this paper, a model of multi-pass roll form- ing and springback process of AHSS is established with finite element software ABAQUS. Then a roll forming experiment is performed, and simulation and experimental results have been compared and analyzed. The model is established under complex contact conditions, including self-contact condi- tion. The results shows that during the process of sheet bending, large Mises stresses appear at ben- ding corners. The smaller the bending radius is, the larger the Mises stress and strain are. Thick- ness of sheet metal changes exceeds a certain limit, the differently if the bending radius is different. When the bending radius change tendency of the sheet thickness turns from increase to decrease.展开更多
A new model,called object model,for the simulation of cold roll-forming of tubes is presented.The model inherits the advantages of old models and is the embodiment of forming process that the strip is rolled step by s...A new model,called object model,for the simulation of cold roll-forming of tubes is presented.The model inherits the advantages of old models and is the embodiment of forming process that the strip is rolled step by step from feed rollers to last rolling pass.The elastic-plastic large deformation spline finite strip method based on updated Lagrangian method has been developed by improving the stiffness and transition matrix.Combined theory formulas and new analytical model,the forming process of a tube has been simulated successfully as an example.The analytical results are submitted and indicate that the proposed simulation method and new model are applicable.展开更多
基金Supported by the National Natural Science Foundation of China(No.51205004,51475003)Beijing Natural Science Foundation(No.3152010)Beijing Education Committee Science and Technology Program(No.KM201510009004)
文摘The application of advanced high strength steel （AHSS） has an important significance in the development of the lightweight of automobile, but the parts made of AHSS usually have defects, such as fracture and large amount of springback, etc. In this paper, a model of multi-pass roll form- ing and springback process of AHSS is established with finite element software ABAQUS. Then a roll forming experiment is performed, and simulation and experimental results have been compared and analyzed. The model is established under complex contact conditions, including self-contact condi- tion. The results shows that during the process of sheet bending, large Mises stresses appear at ben- ding corners. The smaller the bending radius is, the larger the Mises stress and strain are. Thick- ness of sheet metal changes exceeds a certain limit, the differently if the bending radius is different. When the bending radius change tendency of the sheet thickness turns from increase to decrease.
基金the National Natural Science Foundation of China (No. 50375135)the Talent Foundation of Beijing Jiaotong University (No. 2003RC059)
文摘A new model,called object model,for the simulation of cold roll-forming of tubes is presented.The model inherits the advantages of old models and is the embodiment of forming process that the strip is rolled step by step from feed rollers to last rolling pass.The elastic-plastic large deformation spline finite strip method based on updated Lagrangian method has been developed by improving the stiffness and transition matrix.Combined theory formulas and new analytical model,the forming process of a tube has been simulated successfully as an example.The analytical results are submitted and indicate that the proposed simulation method and new model are applicable.
