The grain refinement of superalloy IN718 under the action of low voltage pulsed magnetic field was investigated. The experimental results show that fine equiaxed grains are acquired under the action of low voltage pul...The grain refinement of superalloy IN718 under the action of low voltage pulsed magnetic field was investigated. The experimental results show that fine equiaxed grains are acquired under the action of low voltage pulsed magnetic field. The refinement effect of the pulsed magnetic field is affected by the melt cooling rate and superheating. The decrease of cooling rate and superheating enhance the refinement effect of the low voltage pulsed magnetic field. The magnetic force and the melt flow during solidification are modeled and simulated to reveal the grain refinement mechanism. It is considered that the melt convection caused by the pulsed magnetic field, as well as cooling rate and superheating contributes to the refinement of solidified grains.展开更多
The A356 aluminum alloy wheels were prepared by thixo-forging combined with a low superheat casting process. The as-cast microstructure, microstructure evolution during reheating and the mechanical properties of the t...The A356 aluminum alloy wheels were prepared by thixo-forging combined with a low superheat casting process. The as-cast microstructure, microstructure evolution during reheating and the mechanical properties of the thixo-forged A356 aluminum alloy wheels were investigated. The results show that the A356 aluminum alloy billet with fine, uniform and non-dendritic grains can be obtained when the melt is cast at 635 ℃. When the billet is reheated at 600 ℃ for 60 min, the non-dendritic grains are changed into spherical ones and the billet can be easily thixo-forged into wheels. The tensile strength and elongation of thixo-forged wheels with T6 heat treatment are 327.6 MPa and 7.8%, respectively, which are higher than those of a cast wheel. It is suggested that the thixo-forging combined with the low superheat casting process is an effective technique to produce aluminum alloy wheels with high mechanical properties.展开更多
Structural uniformity is an important parameter influencing physical and mechanical properties of lotus-type porous metals prepared by directional solidification of metal-gas eutectic (Gasar). The effect of superheat ...Structural uniformity is an important parameter influencing physical and mechanical properties of lotus-type porous metals prepared by directional solidification of metal-gas eutectic (Gasar). The effect of superheat on structural uniformity as well as average porosity, pore morphology of porous metals was studied. The experimental results show that, when the superheat is higher than a critical value (ΔTc), the bubbling or boiling phenomenon will occur and the gas bubbles will form in the melt and float out of the melt. As a result, the final porosity will decrease. In addition, a higher superheat will simultaneously cause a non-uniform porous structure due to the pores coalescence and bubbling phenomenon. Finally, a theoretical model was developed to predict the critical superheat for the hydrogen to escape from the melt and the corresponding escapement ratio of hydrogen content. Considering the escapement of hydrogen, the predicted porosities are in good agreement with the experimental results.展开更多
A water-TiO2nanofluid with a weight fraction of 5% and an average particle size of 75 nm is used to investigate the effect of TiO2 nanoparticles on the crystallization and melting behaviors of deionized water by using...A water-TiO2nanofluid with a weight fraction of 5% and an average particle size of 75 nm is used to investigate the effect of TiO2 nanoparticles on the crystallization and melting behaviors of deionized water by using differential scanning calorimetry(DSC)at four different cooling rates,3,5,7,9 ℃/min.The DSC experimental results show that the water-TiO2 nanofluid has a lower supercooling degree and a faster crystallization rate than the deionized water.With the increase in the cooling rate,the influence of the TiO2 nanoparticles on the supercooling degree of the deionized water becomes greater,but on the crystallization rate it turns lower.During the melting process,compared with the deionized water,the water-TiO2 nanofluid has a lower melting temperature,a less latent heat and a higher melting rate.展开更多
The effectsof melt overheating degree on the undercooling degree and resultant solidification structures of Nd9Fe85-xTi4C2Bx(x=10, 12) glass-forming alloyswerestudied by differential thermal analysis combining with ...The effectsof melt overheating degree on the undercooling degree and resultant solidification structures of Nd9Fe85-xTi4C2Bx(x=10, 12) glass-forming alloyswerestudied by differential thermal analysis combining with solidification structure analysis. The results indicate that the undercooling degree of Nd9Fe85-xTi4C2Bx(x=10, 12) alloys significantly increaseswith the rise of melt overheating degree, and two overheating degree thresholds corresponding to the drastic increase of the mean undercooling degree are found for each of the alloys. The existence of two turning points of the mean undercooling degreescan be linked to the structure transitions inside the overheated melts, which result in the evident increase of volume fraction of amorphous phasein the solidified structures.展开更多
Lotus-type porous silicon with elongated pores was fabricated by unidirectional solidification under pressurized hydrogen. Porosity, pore diameter, and pore length can be adjusted by changing solidification speed and ...Lotus-type porous silicon with elongated pores was fabricated by unidirectional solidification under pressurized hydrogen. Porosity, pore diameter, and pore length can be adjusted by changing solidification speed and hydrogen pressure. The porosity of the ingot is nearly constant under different solidification speeds, but decreases with the increase of hydrogen pressure. The overall porosities of ingots fabricated at different hydrogen pressures were evaluated through a theoretical model. Findings are in good agreement with experimental values. The average pore diameter and pore length increase simultaneously while the average pore aspect ratio changes slightly with the decreases of solidification speed and hydrogen pressure. The average pore length is raised from 7 to 24 mm and the pore aspect ratio is raised from 8 to 20 respectively with the average pore diameter promoted by about 0.3 mm through improving the superheat degree of the melt from 200 to 300 K.展开更多
After research on a 2000t/h subcritical forced-circulation balanced ventilation were applied boiler and the structure and operation of its auxiliary system builds up this heat transfer model of a superheater's pip...After research on a 2000t/h subcritical forced-circulation balanced ventilation were applied boiler and the structure and operation of its auxiliary system builds up this heat transfer model of a superheater's pipe wall and analyze the effect of primary factors on the overtemperature of the pipe wall. Fault tree structure was used to uncover the multiplayer logic between the overtemperature of the superheater's pipe wall and the faults.展开更多
5Cu/(10NiO-NiFe2O4) cermet inert anodes were prepared by cold-pressing and sintering process, and the effect of superheat degree of melting K3AlF6-Na3AlF6-AlF3 on their anticorrosion performance was studied under elec...5Cu/(10NiO-NiFe2O4) cermet inert anodes were prepared by cold-pressing and sintering process, and the effect of superheat degree of melting K3AlF6-Na3AlF6-AlF3 on their anticorrosion performance was studied under electrolysis conditions. The results show that, the fluctuation of cell becomes small with increasing of superheat degree, which is helpful to inhibit the formation of cathodic encrustation; the concentration of impurities from inert anode in bath goes up to certain degree, but it is far smaller than those in traditional high-temperature bath. Increasing the superheat degree of melting K3AlF6-Na3AlF6-AlF3 has unconspicuous effect on the contents of impurities in cathodic aluminum. The total mass fractions of Fe, Ni and Cu in aluminum are 15.38% and 15.09% respectively under superheat degree of 95 and 195 ℃. From micro-topography of anode used view, increasing the superheat degree can aggravate corrosion of metal Cu in inert anode, and has negative influence on electrical conductivity of electrode to some extent.展开更多
The formation of non-dendritic structures in the primary phase of an aluminum alloy solidified using low superheat pouring with a shearing field(LSPSF) machine was investigated by numerical simulation.The growth and m...The formation of non-dendritic structures in the primary phase of an aluminum alloy solidified using low superheat pouring with a shearing field(LSPSF) machine was investigated by numerical simulation.The growth and motion of a dendrite during solidification was simulated by a combination of the lattice Boltzmann method and the phase field method.The simulation results indicated that enough shear flow helped homogenize the concentration fields,rotate crystals and altere microstructures from dendritic to non-dendritic.The interaction of grains was also discussed.A fragmentation criterion was established based on partial remelting of dendrite arms;fragmentation was enhanced by a strong shear flow and larger inclined angles.The simulation results were verified experimentally.展开更多
Molten plastics are characterised with high viscosity and low thermal conductivity. Applying falling film pyrolysis reactor to deal with waste plastics can not only improve heat transfer efficiency, but also solve the...Molten plastics are characterised with high viscosity and low thermal conductivity. Applying falling film pyrolysis reactor to deal with waste plastics can not only improve heat transfer efficiency, but also solve the flow problem. In this work, the pyrolysis process of molten polypropylene (PP) in a vertical falling film reactor is experimentally studied, and the influence of heating temperature on pyrolysis products is discussed. It has been found that with the temperature increases from 550 ℃ to 625 ℃, the yield of pyrolysis oil decreases from 74.4 wt% ( 4- 2.2 wt/%) to 53.5 wt% (± 1.3 wt%). The major compositions of the pyrolysis oil are C9, C12 and C18, and β-scission reactions are predominant. The content of the light fraction C6-C12 of pyrolysis oil is 69.7 wt%. Compared with other pyrolysis reactors, the yield ofoil from vertical falling film pyrolysis reactor is slightly higher than that from tubular reactor, equal to that from rotary kiln reactor, and slightly lower than that in medium fluidised-bed reactor.展开更多
The temperature separation was discovered inside the short vortex chamber (H/D = 0.18). Experiments revealed that the highest temperature of the periphery was 465 ℃, and the lowest temperature of the central zone w...The temperature separation was discovered inside the short vortex chamber (H/D = 0.18). Experiments revealed that the highest temperature of the periphery was 465 ℃, and the lowest temperature of the central zone was -45 ℃ (the compressed air was pumped into the chamber at room temperature). The objective of this paper is to proof that this temperature separation effect cannot be explained by conventional heat transfer processes. To explain this phenomenon, the concept of PGEW (Pressure Gradient Elastic Waves) is proposed. PGEW are kind of elastic waves, which operate in compressible fluids with pressure gradients and density fluctuations. The result of PGEW propagation is a heat transfer from area of low pressure to high pressure zone. The physical model of a gas in a strong field of mass forces is proposed to substantiate the PGEW existence. This physical model is intended for the construction of a theory of PGEW. Understanding the processes associated with the PGEW permits the possibility of creating new devices for energy saving and low potential heat utilization, which have unique properties.展开更多
In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium a...In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium alloy ingots during VAR process.The results show that the temperature fields obtained by the simulation are well validated through the experiment results.The temperature distribution is different during the whole VAR process and the steady-state molten pool forms at 329 s for d100 mm × 180 mm ingots.At the initial stage of remelting,the heat dissipation of crucible bottom plays an important role in the whole heat dissipation system.At the middle of remelting,the crucible wall becomes a major heat dissipation way.The effect of cooling velocity on the solidification structure of ingots was investigated based on the temperature fields and the results can well explain the macrostructure of titanium alloy ingots.展开更多
The oxidation heat of coal is the direct reason leading to coal spontaneous combustion. When coal is exposed in oxygen atmosphere, the physical adsorption and chemisorption happened, and then which resulting chemical ...The oxidation heat of coal is the direct reason leading to coal spontaneous combustion. When coal is exposed in oxygen atmosphere, the physical adsorption and chemisorption happened, and then which resulting chemical reaction followed heat between coal and oxygen. Owing to the complexity and uncertain of molecular structure of coal,it was only reduced that bridge bonds, side chains and O 2 containing functional groups in coal may be prone to oxidation in last year, but not to deeply investigate into the structures and the type of the active radicals. In this paper, according to the last achievements in coal structure research, the hypomethylether bond, hypoalkyl bond of α carbon atom with hydroxyl and α carbon atom with hypomethy side chain and hypomethyl bonds linking up two aromatic hydrocarbon in bridge bonds, and methoxy,aldehyde and alkyls of α carbon atom with hydroxy in side bonds are inferred to be free radical easily to lead to oxidize coal under the ambient temperature and pressure. The order from strong to weak of oxide activation of the seven surface active groups is aldehyde side chains, hypomethylether bonds, hypoalkyl bonds of α carbon atom with hydroxyl, hypoalkyl bonds of α carbon atom with hypomethyl, hypomethyl bonds linking up two aromatic hydrocarbon,methoxy, alkyls side chains of α carbon atom with hydroxyl. Because of the two unsaturated molecular tracks of O 2, unpaired electron clouds of the part of surface active groups of coal enter molecular tracks of O 2 to lead to chemisorb on the conjugate effect and induced effect of surface active groups, and then chemical reaction followed heat happens in them. On the basis of change of bond energy, weighted average method is adopted to count the reaction heat value of each mol CO,CO 2 and H 2O. The property of coal spontaneous combustion is different for the different number and oxidability of the active structure in the coal resulting in the different oxidation heat.展开更多
FeAl/TiC composites were fabricated by reactive hot pressing blended elemental powders. The TiC content was varied from 50% to 80%(volume fraction) and the aluminum content in the binder phase was changed from 40% to ...FeAl/TiC composites were fabricated by reactive hot pressing blended elemental powders. The TiC content was varied from 50% to 80%(volume fraction) and the aluminum content in the binder phase was changed from 40% to 50%(mole fraction). The effects of these compositional changes on the densification process and mechanical properties were studied. The results show that with the increase of TiC content, densities of the composites decrease due to insufficient particle rearrangement aided by (dissolutionreprecipitation) reaction during hot pressing. Closely related with their porosities and defect amount, the hardness and bend strength of the composites show peak values, attaining the highest values with TiC content being 70% and 60%, respectively. Increasing the aluminum content is beneficial to the densification process. But the hardness and bend strength of the composites are reduced to some extent due to the formation of excessive oxides and thermal vacancies.展开更多
The effects of superheating temperature on the grain refining efficiency of Ti existing in electrolytic low-titanium aluminum(ELTA)without and with the Al-4B addition and the Al-5Ti-1B master alloy in pure Al were com...The effects of superheating temperature on the grain refining efficiency of Ti existing in electrolytic low-titanium aluminum(ELTA)without and with the Al-4B addition and the Al-5Ti-1B master alloy in pure Al were comparatively investigated. The results show that the Ti existing in ELTA without Al-4B addition exhibits a certain grain refining efficiency when the melt superheating temperature is lower,but the efficiency decreases rapidly when the superheating temperature is higher.The grain refining efficiency of the Al-5Ti-1B master alloy is better than that of the Ti existing in ELTA without Al-4B addition at any superheating temperature,but it also decreases obviously with the increase of the superheating temperature.One important reason is that the TiB2 particles coming from the Al-5Ti-1B master alloy can settle down at the bottom of the Al melt easily when the superheating temperature is increased,thus decrease the number of the potent heterogeneous nuclei retained in the Al melt.If the Al-4B master alloy is added to the ELTA melt,the grain refining efficiency of the Ti existing in ELTA can be improved significantly, and does not decrease with the increase of the superheating temperature.This perhaps provides us a possible method to suppress the effect of the superheated melt on the microstructures of aluminum..展开更多
During last 45 years, two groups of the experimental data on critical heat flux were obtained in bare tubes, covering the pressures from atmosphere to near-critical point. One group of the data were obtained in the in...During last 45 years, two groups of the experimental data on critical heat flux were obtained in bare tubes, covering the pressures from atmosphere to near-critical point. One group of the data were obtained in the inner diameter of 2.32, 5.16, 8.05, 10.0 and 16.0 mm, respectively, with the ranges of pressure of 0.1-1.92 MPa, velocity of 1.47-23.3 m/s, local subcooling of 3.7-108.7 ℃ and heat flux of up to 38.3 MW/m2. Another group of the data were obtained in the inner diameter of 4.62, 7.98 and 10.89 mm, respectively, with the ranges of pressure of 1.7-20.6 MPa, mass flux of 454-4,055 kg/(m2.s) and inlet subcooling of 53-361 ℃. The results showed complicated effects of the pressure, mass flux, subcooling and diameter on the critical heat flux. They were formulated by two empirical correlations. A mechanistic model on the limit of heat transfer capability from the bubbly layer to the subcooled core was also proposed for all the results.展开更多
Controlling the thermal deformation is a crucial index for the design of the satellite antenna. To calculate and measure the satellite antenna’s thermal deformation is also an important step for the design of satelli...Controlling the thermal deformation is a crucial index for the design of the satellite antenna. To calculate and measure the satellite antenna’s thermal deformation is also an important step for the design of satellite antenna. Based on the foundation of equivalent assumption, the thermal deformation of the parabolic satellite antenna was analyzed by the finite element method for different design project. The best design project that had the minimum of the thermal deformation could be obtained through changing the lay-angle, lay-layers and lay-thickness of each layer. Results show the asymmetry structure has the minimum of thermal deformation. This paper may provide useful information for the further investigation on the coupling of thermal-stress structure.展开更多
3D microstructures of Fe–6.5%Si(mass fraction) alloys prepared under different cooling conditions were simulated via finite element-cellular automaton(CAFE) method. The simulated results were compared to experimental...3D microstructures of Fe–6.5%Si(mass fraction) alloys prepared under different cooling conditions were simulated via finite element-cellular automaton(CAFE) method. The simulated results were compared to experimental results and found to be in accordance. Variations in the temperature field and solid-liquid region, which plays important roles in determining solidification structures, were also examined under various cooling conditions. The proposed model was utilized to determine the effects of Gaussian distribution parameters to find that the lower the mean undercooling, the higher the equiaxed crystal zone ratio; also, the larger the maximum nucleation density, the smaller the grain size. The influence of superheat on solidification structure and columnar to equiaxed transition(CET) in the cast ingot was also investigated to find that decrease in superheat from 52 K to 20 K causes the equiaxed crystal zone ratio to increase from 58.13% to 65.6%, the mean gain radius to decrease from 2.102 mm to 1.871 mm, and the CET to occur ahead of schedule. To this effect, low superheat casting is beneficial to obtain finer equiaxed gains and higher equiaxed dendrite zone ratio in Fe–6.5%Si alloy cast ingots.展开更多
基金Project(2010CB631205)supported by the National Basic Research Program of ChinaProject(51034012)supported by the National Natural Science Foundation of China
文摘The grain refinement of superalloy IN718 under the action of low voltage pulsed magnetic field was investigated. The experimental results show that fine equiaxed grains are acquired under the action of low voltage pulsed magnetic field. The refinement effect of the pulsed magnetic field is affected by the melt cooling rate and superheating. The decrease of cooling rate and superheating enhance the refinement effect of the low voltage pulsed magnetic field. The magnetic force and the melt flow during solidification are modeled and simulated to reveal the grain refinement mechanism. It is considered that the melt convection caused by the pulsed magnetic field, as well as cooling rate and superheating contributes to the refinement of solidified grains.
基金Project(2012B090600051)supported by the Guangdong Provincial Department of Science and Technology,ChinaProject(2013EG115006)supported by the Special Program for Technology Development from the Ministry of Science and Technology of China
文摘The A356 aluminum alloy wheels were prepared by thixo-forging combined with a low superheat casting process. The as-cast microstructure, microstructure evolution during reheating and the mechanical properties of the thixo-forged A356 aluminum alloy wheels were investigated. The results show that the A356 aluminum alloy billet with fine, uniform and non-dendritic grains can be obtained when the melt is cast at 635 ℃. When the billet is reheated at 600 ℃ for 60 min, the non-dendritic grains are changed into spherical ones and the billet can be easily thixo-forged into wheels. The tensile strength and elongation of thixo-forged wheels with T6 heat treatment are 327.6 MPa and 7.8%, respectively, which are higher than those of a cast wheel. It is suggested that the thixo-forging combined with the low superheat casting process is an effective technique to produce aluminum alloy wheels with high mechanical properties.
基金Project(51271096)supported by the National Natural Science Foundation of ChinaProject(NCET-12-0310)supported by the Program for New Century Excellent Talents in University,Ministry of Education,China
文摘Structural uniformity is an important parameter influencing physical and mechanical properties of lotus-type porous metals prepared by directional solidification of metal-gas eutectic (Gasar). The effect of superheat on structural uniformity as well as average porosity, pore morphology of porous metals was studied. The experimental results show that, when the superheat is higher than a critical value (ΔTc), the bubbling or boiling phenomenon will occur and the gas bubbles will form in the melt and float out of the melt. As a result, the final porosity will decrease. In addition, a higher superheat will simultaneously cause a non-uniform porous structure due to the pores coalescence and bubbling phenomenon. Finally, a theoretical model was developed to predict the critical superheat for the hydrogen to escape from the melt and the corresponding escapement ratio of hydrogen content. Considering the escapement of hydrogen, the predicted porosities are in good agreement with the experimental results.
基金The National Natural Science Foundation of China(No.50876022)
文摘A water-TiO2nanofluid with a weight fraction of 5% and an average particle size of 75 nm is used to investigate the effect of TiO2 nanoparticles on the crystallization and melting behaviors of deionized water by using differential scanning calorimetry(DSC)at four different cooling rates,3,5,7,9 ℃/min.The DSC experimental results show that the water-TiO2 nanofluid has a lower supercooling degree and a faster crystallization rate than the deionized water.With the increase in the cooling rate,the influence of the TiO2 nanoparticles on the supercooling degree of the deionized water becomes greater,but on the crystallization rate it turns lower.During the melting process,compared with the deionized water,the water-TiO2 nanofluid has a lower melting temperature,a less latent heat and a higher melting rate.
基金Projects(51174121,51274125)supported by the National Natural Science Foundation of ChinaProject(2010R50016-30)supported by Zhejiang Province Science and Technology Innovation Team of Key Projects,ChinaProject supported by the K.C.Wong Magna Fund of Ningbo University,China
文摘The effectsof melt overheating degree on the undercooling degree and resultant solidification structures of Nd9Fe85-xTi4C2Bx(x=10, 12) glass-forming alloyswerestudied by differential thermal analysis combining with solidification structure analysis. The results indicate that the undercooling degree of Nd9Fe85-xTi4C2Bx(x=10, 12) alloys significantly increaseswith the rise of melt overheating degree, and two overheating degree thresholds corresponding to the drastic increase of the mean undercooling degree are found for each of the alloys. The existence of two turning points of the mean undercooling degreescan be linked to the structure transitions inside the overheated melts, which result in the evident increase of volume fraction of amorphous phasein the solidified structures.
基金Project(51271096)supported by the National Natural Science Foundation of ChinaProject(NCET-12-0310)supported by the Program for New Century Excellent Talents in University,China
文摘Lotus-type porous silicon with elongated pores was fabricated by unidirectional solidification under pressurized hydrogen. Porosity, pore diameter, and pore length can be adjusted by changing solidification speed and hydrogen pressure. The porosity of the ingot is nearly constant under different solidification speeds, but decreases with the increase of hydrogen pressure. The overall porosities of ingots fabricated at different hydrogen pressures were evaluated through a theoretical model. Findings are in good agreement with experimental values. The average pore diameter and pore length increase simultaneously while the average pore aspect ratio changes slightly with the decreases of solidification speed and hydrogen pressure. The average pore length is raised from 7 to 24 mm and the pore aspect ratio is raised from 8 to 20 respectively with the average pore diameter promoted by about 0.3 mm through improving the superheat degree of the melt from 200 to 300 K.
文摘After research on a 2000t/h subcritical forced-circulation balanced ventilation were applied boiler and the structure and operation of its auxiliary system builds up this heat transfer model of a superheater's pipe wall and analyze the effect of primary factors on the overtemperature of the pipe wall. Fault tree structure was used to uncover the multiplayer logic between the overtemperature of the superheater's pipe wall and the faults.
基金Project (2005CB623703) supported by the Major State Basic Research and Development Program of China
文摘5Cu/(10NiO-NiFe2O4) cermet inert anodes were prepared by cold-pressing and sintering process, and the effect of superheat degree of melting K3AlF6-Na3AlF6-AlF3 on their anticorrosion performance was studied under electrolysis conditions. The results show that, the fluctuation of cell becomes small with increasing of superheat degree, which is helpful to inhibit the formation of cathodic encrustation; the concentration of impurities from inert anode in bath goes up to certain degree, but it is far smaller than those in traditional high-temperature bath. Increasing the superheat degree of melting K3AlF6-Na3AlF6-AlF3 has unconspicuous effect on the contents of impurities in cathodic aluminum. The total mass fractions of Fe, Ni and Cu in aluminum are 15.38% and 15.09% respectively under superheat degree of 95 and 195 ℃. From micro-topography of anode used view, increasing the superheat degree can aggravate corrosion of metal Cu in inert anode, and has negative influence on electrical conductivity of electrode to some extent.
基金Project(51674144)supported by the National Natural Science Foundation of ChinaProject(KJLD14016)supported by the Luodi Research Plan of Jiangxi Educational Department,China+1 种基金Projects(20122BAB206021,20133ACB21003)supported by the Natural Science Foundation of Jiangxi Province,ChinaProject(20122BCB23001)supported by the Young Scientists Cultivating Program of Jiangxi Province,China
文摘The formation of non-dendritic structures in the primary phase of an aluminum alloy solidified using low superheat pouring with a shearing field(LSPSF) machine was investigated by numerical simulation.The growth and motion of a dendrite during solidification was simulated by a combination of the lattice Boltzmann method and the phase field method.The simulation results indicated that enough shear flow helped homogenize the concentration fields,rotate crystals and altere microstructures from dendritic to non-dendritic.The interaction of grains was also discussed.A fragmentation criterion was established based on partial remelting of dendrite arms;fragmentation was enhanced by a strong shear flow and larger inclined angles.The simulation results were verified experimentally.
基金Supported by the National Natural Science Foundation of China(51503154)Major Projects of China Water Pollution Control and Treatment Science and Technology(2017ZX07202005)the Shanghai Municipal Science and Technology Commission Fund for improving the economy in the Yangtze River Delta region(12195811100)
文摘Molten plastics are characterised with high viscosity and low thermal conductivity. Applying falling film pyrolysis reactor to deal with waste plastics can not only improve heat transfer efficiency, but also solve the flow problem. In this work, the pyrolysis process of molten polypropylene (PP) in a vertical falling film reactor is experimentally studied, and the influence of heating temperature on pyrolysis products is discussed. It has been found that with the temperature increases from 550 ℃ to 625 ℃, the yield of pyrolysis oil decreases from 74.4 wt% ( 4- 2.2 wt/%) to 53.5 wt% (± 1.3 wt%). The major compositions of the pyrolysis oil are C9, C12 and C18, and β-scission reactions are predominant. The content of the light fraction C6-C12 of pyrolysis oil is 69.7 wt%. Compared with other pyrolysis reactors, the yield ofoil from vertical falling film pyrolysis reactor is slightly higher than that from tubular reactor, equal to that from rotary kiln reactor, and slightly lower than that in medium fluidised-bed reactor.
文摘The temperature separation was discovered inside the short vortex chamber (H/D = 0.18). Experiments revealed that the highest temperature of the periphery was 465 ℃, and the lowest temperature of the central zone was -45 ℃ (the compressed air was pumped into the chamber at room temperature). The objective of this paper is to proof that this temperature separation effect cannot be explained by conventional heat transfer processes. To explain this phenomenon, the concept of PGEW (Pressure Gradient Elastic Waves) is proposed. PGEW are kind of elastic waves, which operate in compressible fluids with pressure gradients and density fluctuations. The result of PGEW propagation is a heat transfer from area of low pressure to high pressure zone. The physical model of a gas in a strong field of mass forces is proposed to substantiate the PGEW existence. This physical model is intended for the construction of a theory of PGEW. Understanding the processes associated with the PGEW permits the possibility of creating new devices for energy saving and low potential heat utilization, which have unique properties.
基金Project(2007CB613802) supported by the National Basic Research Program of China
文摘In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium alloy ingots during VAR process.The results show that the temperature fields obtained by the simulation are well validated through the experiment results.The temperature distribution is different during the whole VAR process and the steady-state molten pool forms at 329 s for d100 mm × 180 mm ingots.At the initial stage of remelting,the heat dissipation of crucible bottom plays an important role in the whole heat dissipation system.At the middle of remelting,the crucible wall becomes a major heat dissipation way.The effect of cooling velocity on the solidification structure of ingots was investigated based on the temperature fields and the results can well explain the macrostructure of titanium alloy ingots.
文摘The oxidation heat of coal is the direct reason leading to coal spontaneous combustion. When coal is exposed in oxygen atmosphere, the physical adsorption and chemisorption happened, and then which resulting chemical reaction followed heat between coal and oxygen. Owing to the complexity and uncertain of molecular structure of coal,it was only reduced that bridge bonds, side chains and O 2 containing functional groups in coal may be prone to oxidation in last year, but not to deeply investigate into the structures and the type of the active radicals. In this paper, according to the last achievements in coal structure research, the hypomethylether bond, hypoalkyl bond of α carbon atom with hydroxyl and α carbon atom with hypomethy side chain and hypomethyl bonds linking up two aromatic hydrocarbon in bridge bonds, and methoxy,aldehyde and alkyls of α carbon atom with hydroxy in side bonds are inferred to be free radical easily to lead to oxidize coal under the ambient temperature and pressure. The order from strong to weak of oxide activation of the seven surface active groups is aldehyde side chains, hypomethylether bonds, hypoalkyl bonds of α carbon atom with hydroxyl, hypoalkyl bonds of α carbon atom with hypomethyl, hypomethyl bonds linking up two aromatic hydrocarbon,methoxy, alkyls side chains of α carbon atom with hydroxyl. Because of the two unsaturated molecular tracks of O 2, unpaired electron clouds of the part of surface active groups of coal enter molecular tracks of O 2 to lead to chemisorb on the conjugate effect and induced effect of surface active groups, and then chemical reaction followed heat happens in them. On the basis of change of bond energy, weighted average method is adopted to count the reaction heat value of each mol CO,CO 2 and H 2O. The property of coal spontaneous combustion is different for the different number and oxidability of the active structure in the coal resulting in the different oxidation heat.
文摘FeAl/TiC composites were fabricated by reactive hot pressing blended elemental powders. The TiC content was varied from 50% to 80%(volume fraction) and the aluminum content in the binder phase was changed from 40% to 50%(mole fraction). The effects of these compositional changes on the densification process and mechanical properties were studied. The results show that with the increase of TiC content, densities of the composites decrease due to insufficient particle rearrangement aided by (dissolutionreprecipitation) reaction during hot pressing. Closely related with their porosities and defect amount, the hardness and bend strength of the composites show peak values, attaining the highest values with TiC content being 70% and 60%, respectively. Increasing the aluminum content is beneficial to the densification process. But the hardness and bend strength of the composites are reduced to some extent due to the formation of excessive oxides and thermal vacancies.
文摘The effects of superheating temperature on the grain refining efficiency of Ti existing in electrolytic low-titanium aluminum(ELTA)without and with the Al-4B addition and the Al-5Ti-1B master alloy in pure Al were comparatively investigated. The results show that the Ti existing in ELTA without Al-4B addition exhibits a certain grain refining efficiency when the melt superheating temperature is lower,but the efficiency decreases rapidly when the superheating temperature is higher.The grain refining efficiency of the Al-5Ti-1B master alloy is better than that of the Ti existing in ELTA without Al-4B addition at any superheating temperature,but it also decreases obviously with the increase of the superheating temperature.One important reason is that the TiB2 particles coming from the Al-5Ti-1B master alloy can settle down at the bottom of the Al melt easily when the superheating temperature is increased,thus decrease the number of the potent heterogeneous nuclei retained in the Al melt.If the Al-4B master alloy is added to the ELTA melt,the grain refining efficiency of the Ti existing in ELTA can be improved significantly, and does not decrease with the increase of the superheating temperature.This perhaps provides us a possible method to suppress the effect of the superheated melt on the microstructures of aluminum..
文摘During last 45 years, two groups of the experimental data on critical heat flux were obtained in bare tubes, covering the pressures from atmosphere to near-critical point. One group of the data were obtained in the inner diameter of 2.32, 5.16, 8.05, 10.0 and 16.0 mm, respectively, with the ranges of pressure of 0.1-1.92 MPa, velocity of 1.47-23.3 m/s, local subcooling of 3.7-108.7 ℃ and heat flux of up to 38.3 MW/m2. Another group of the data were obtained in the inner diameter of 4.62, 7.98 and 10.89 mm, respectively, with the ranges of pressure of 1.7-20.6 MPa, mass flux of 454-4,055 kg/(m2.s) and inlet subcooling of 53-361 ℃. The results showed complicated effects of the pressure, mass flux, subcooling and diameter on the critical heat flux. They were formulated by two empirical correlations. A mechanistic model on the limit of heat transfer capability from the bubbly layer to the subcooled core was also proposed for all the results.
文摘Controlling the thermal deformation is a crucial index for the design of the satellite antenna. To calculate and measure the satellite antenna’s thermal deformation is also an important step for the design of satellite antenna. Based on the foundation of equivalent assumption, the thermal deformation of the parabolic satellite antenna was analyzed by the finite element method for different design project. The best design project that had the minimum of the thermal deformation could be obtained through changing the lay-angle, lay-layers and lay-thickness of each layer. Results show the asymmetry structure has the minimum of thermal deformation. This paper may provide useful information for the further investigation on the coupling of thermal-stress structure.
基金Project(2012AA03A505)supported by the High-Tech Research and Development Program of ChinaProject(51474023)supported by the National Natural Science Foundation of China
文摘3D microstructures of Fe–6.5%Si(mass fraction) alloys prepared under different cooling conditions were simulated via finite element-cellular automaton(CAFE) method. The simulated results were compared to experimental results and found to be in accordance. Variations in the temperature field and solid-liquid region, which plays important roles in determining solidification structures, were also examined under various cooling conditions. The proposed model was utilized to determine the effects of Gaussian distribution parameters to find that the lower the mean undercooling, the higher the equiaxed crystal zone ratio; also, the larger the maximum nucleation density, the smaller the grain size. The influence of superheat on solidification structure and columnar to equiaxed transition(CET) in the cast ingot was also investigated to find that decrease in superheat from 52 K to 20 K causes the equiaxed crystal zone ratio to increase from 58.13% to 65.6%, the mean gain radius to decrease from 2.102 mm to 1.871 mm, and the CET to occur ahead of schedule. To this effect, low superheat casting is beneficial to obtain finer equiaxed gains and higher equiaxed dendrite zone ratio in Fe–6.5%Si alloy cast ingots.