To avoid the machine problems of excessive axial force, complex process flow and frequent tool changing during robotic drilling holes, a new hole-making technology (i.e., helical milling hole) was introduced for desig...To avoid the machine problems of excessive axial force, complex process flow and frequent tool changing during robotic drilling holes, a new hole-making technology (i.e., helical milling hole) was introduced for designing a new robotic helical milling hole system, which could further improve robotic hole-making ability in airplane digital assembly. After analysis on the characteristics of helical milling hole, advantages and limitations of two typical robotic helical milling hole systems were summarized. Then, vector model of helical milling hole movement was built on vector analysis method. Finally, surface roughness calculation formula was deduced according to the movement principle of helical milling hole, then the influence of main technological parameters on surface roughness was analyzed. Analysis shows that theoretical surface roughness of hole becomes poor with the increase of tool speed ratio and revolution radius. Meanwhile, the roughness decreases according to the increase of tool teeth number. The research contributes greatly to the construction of roughness prediction model in helical milling hole.展开更多
The direct simulation Monte Carlo(DSMC) method is the most mature and wildly used approach for nonequilibrium gas flow simulation.The phenomenological nature of this method brings flexibility to the computation algori...The direct simulation Monte Carlo(DSMC) method is the most mature and wildly used approach for nonequilibrium gas flow simulation.The phenomenological nature of this method brings flexibility to the computation algorithms.In this study,the theoretical foundations to decouple the molecular motion and collision within a time step are discussed in detail,which can be treated as criterions for the DSMC algorithms.Based on the theoretical developments,an improved local time stepping scheme is proposed,which specifies the movement time attribute and the collision time attribute for each representative particle.A free flow about a sphere body is considered as an example,which is compared with the calculations using the published local time stepping technique.The results show that the improved local time scheme is valid and is promising in realizing flow structures with strong variations.展开更多
基金Foundation item： Projects（50975141, 51005118） supported by the National Natural Science Foundation of China Projects（20091652018, 2010352005） supported by Aviation Science Fund of China Project（YKJ11-001） supported by Key Program of Nanjing College of Information Technology Institute, China
文摘To avoid the machine problems of excessive axial force, complex process flow and frequent tool changing during robotic drilling holes, a new hole-making technology (i.e., helical milling hole) was introduced for designing a new robotic helical milling hole system, which could further improve robotic hole-making ability in airplane digital assembly. After analysis on the characteristics of helical milling hole, advantages and limitations of two typical robotic helical milling hole systems were summarized. Then, vector model of helical milling hole movement was built on vector analysis method. Finally, surface roughness calculation formula was deduced according to the movement principle of helical milling hole, then the influence of main technological parameters on surface roughness was analyzed. Analysis shows that theoretical surface roughness of hole becomes poor with the increase of tool speed ratio and revolution radius. Meanwhile, the roughness decreases according to the increase of tool teeth number. The research contributes greatly to the construction of roughness prediction model in helical milling hole.
文摘The direct simulation Monte Carlo(DSMC) method is the most mature and wildly used approach for nonequilibrium gas flow simulation.The phenomenological nature of this method brings flexibility to the computation algorithms.In this study,the theoretical foundations to decouple the molecular motion and collision within a time step are discussed in detail,which can be treated as criterions for the DSMC algorithms.Based on the theoretical developments,an improved local time stepping scheme is proposed,which specifies the movement time attribute and the collision time attribute for each representative particle.A free flow about a sphere body is considered as an example,which is compared with the calculations using the published local time stepping technique.The results show that the improved local time scheme is valid and is promising in realizing flow structures with strong variations.
