Large size utility boilers develop rapidly in China, both their reliability and economics have reached better level. The operating situations of various existing boilers on the basis of different coals are analyzed, i...Large size utility boilers develop rapidly in China, both their reliability and economics have reached better level. The operating situations of various existing boilers on the basis of different coals are analyzed, it is held that, the notable energy imbalance of furnace exit, ever existing in the tangential firing boilers has been solved, with comparatively lower NOX emission concentration of gained. The higher NOX emission concentration and furnace slagging etc. problems existing in wall firing boilers are notable. The comprehensive analysis shows that, it is appropriate to choose lower furnace volume heat release rate and higher flame height in the type selection design of boilers, and sufficient margin should be kept in the selection of coal pulverizing mills.展开更多
An improved mathematical model for a circulating fluidized bed (CFB) boiler based on the model developed earlier by the authors was applied to simulate the operation of a 12 MW CFB boiler. The influences of the excess...An improved mathematical model for a circulating fluidized bed (CFB) boiler based on the model developed earlier by the authors was applied to simulate the operation of a 12 MW CFB boiler. The influences of the excess air ratio, primary air ratio, coal particle size distribution, coal properties (ash content and volatile content) and Ca/S ratio on the boiler operation were analyzed. The results showed that the model simulation may be applied to the optimum design and economic operation of the CFB boiler.展开更多
The main technologies for reducing flue gas heat loss of pulverized coal-fired boilers are introduced, and the suitability of these technologies for boiler operation and the principles for selection of these technolog...The main technologies for reducing flue gas heat loss of pulverized coal-fired boilers are introduced, and the suitability of these technologies for boiler operation and the principles for selection of these technologies are explored. The main conclusions are： 1） the non-equilibrium control over flue gas flow rates at the inlet of the air heater and the reversal rotation of the air heater rotator should be popularized as regular technologies in large boilers; 2） increasing the area of the air heater to reduce the flue gas heat loss in pulverized coal-fired boilers should be the top option and increasing the area of the economizer be the next choice; 3） low- pressure economizer technology could save energy under special conditions and should be compared with the technology of increasing economizer area in terms of technical economics when the latter is feasible; 4） the hot primary air heater is only suitable to the pnlvefizing system with a large amount of cold air mixed.展开更多
Low-NOX combustion retrofit is performed by adopting staged combustion technology for a 600 MW utility boiler with a four-corner tangential firing system. The emission data of NOX before and after retrofit are compare...Low-NOX combustion retrofit is performed by adopting staged combustion technology for a 600 MW utility boiler with a four-corner tangential firing system. The emission data of NOX before and after retrofit are compared and analyzed. The test results show that the emission concentration of NOX decreases obviously after the low-NOX retrofit. Additionally, the emission of NOX decreases by nearly 50% when the unit load is higher than 350 MW. It can also be concluded that the emission of NOX is influenced significantly by the amount of SOFA, the damper opening of auxiliary air, the differential pressure between the secondary air windbox and the furnace, and so on.展开更多
A study of the heat transfer about the heating surface of three commercial 300 MWe CFB boilers was conducted in this work. The heat transfer coefficients of the platen heating surface, the external heat exchanger (EHE...A study of the heat transfer about the heating surface of three commercial 300 MWe CFB boilers was conducted in this work. The heat transfer coefficients of the platen heating surface, the external heat exchanger (EHE) and cyclone separator were calculated according to the relative operation data at different boiler loads. Moreover, the heat transfer coefficient of the waterwall was calculated by heat balance of the hot circuit of the CFB boiler. With the boiler capacity increasing, the heat transfer coefficients of these heating surface increases, and the heat transfer coefficient of the water wall is higher than that of the platen heating surface. The heat transfer coefficient of the EHE is the highest in high boiler load, the heat transfer coefficient of the cyclone separator is the lowest. Because the fired coal is different from the design coal in No.1 boiler, the ash content of the fired coal is much lower than that of the design coal. The heat transfer coefficients which calculated with the operation data are lower than the previous design value and that is the reason why the bed temperature is rather high during the boiler operation in No.1 boiler.展开更多
The furnace process is very important in boiler operation,and furnace pressure works as an important parameter in furnace process.Therefore,there is a need to analyze and monitor the pressure signal in furnace.However...The furnace process is very important in boiler operation,and furnace pressure works as an important parameter in furnace process.Therefore,there is a need to analyze and monitor the pressure signal in furnace.However,little work has been conducted on the relationship with the pressure sequence and boiler’s load under different working conditions.Since pressure sequence contains complex information,it demands feature extraction methods from multi-aspect consideration.In this paper,fuzzy c-means analysis method based on weighted validity index(VFCM)has been proposed for the working condition classification based on feature extraction.To deal with the fluctuating and time-varying pressure sequence,feature extraction is taken as nonlinear analysis based on entropy theory.Three kinds of entropy values,extracted from pressure sequence in time-frequency domain,are studied as the clustering objects for work condition classification.Weighted validity index,taking the close and separation degree into consideration,is calculated on the base of Silhouette index and Krzanowski-Lai index to obtain the optimal clustering number.Each time FCM runs,the weighted validity index evaluates the clustering result and the optimal clustering number will be obtained when it reaches the maximum value.Four datasets from UCI Machine Learning Repository are presented to certify the effectiveness in VFCM.Pressure sequences got from a 300 MW boiler are then taken for case study.The result of the pressure sequence case study with an error rate of 0.5332%shows the valuable information on boiler’s load and pressure sequence in furnace.The relationship between boiler’s load and entropy values extracted from pressure sequence is proposed.Moreover,the method can be considered to be a reference method for data mining in other fluctuating and time-varying sequences.展开更多
文摘Large size utility boilers develop rapidly in China, both their reliability and economics have reached better level. The operating situations of various existing boilers on the basis of different coals are analyzed, it is held that, the notable energy imbalance of furnace exit, ever existing in the tangential firing boilers has been solved, with comparatively lower NOX emission concentration of gained. The higher NOX emission concentration and furnace slagging etc. problems existing in wall firing boilers are notable. The comprehensive analysis shows that, it is appropriate to choose lower furnace volume heat release rate and higher flame height in the type selection design of boilers, and sufficient margin should be kept in the selection of coal pulverizing mills.
文摘An improved mathematical model for a circulating fluidized bed (CFB) boiler based on the model developed earlier by the authors was applied to simulate the operation of a 12 MW CFB boiler. The influences of the excess air ratio, primary air ratio, coal particle size distribution, coal properties (ash content and volatile content) and Ca/S ratio on the boiler operation were analyzed. The results showed that the model simulation may be applied to the optimum design and economic operation of the CFB boiler.
文摘The main technologies for reducing flue gas heat loss of pulverized coal-fired boilers are introduced, and the suitability of these technologies for boiler operation and the principles for selection of these technologies are explored. The main conclusions are： 1） the non-equilibrium control over flue gas flow rates at the inlet of the air heater and the reversal rotation of the air heater rotator should be popularized as regular technologies in large boilers; 2） increasing the area of the air heater to reduce the flue gas heat loss in pulverized coal-fired boilers should be the top option and increasing the area of the economizer be the next choice; 3） low- pressure economizer technology could save energy under special conditions and should be compared with the technology of increasing economizer area in terms of technical economics when the latter is feasible; 4） the hot primary air heater is only suitable to the pnlvefizing system with a large amount of cold air mixed.
文摘Low-NOX combustion retrofit is performed by adopting staged combustion technology for a 600 MW utility boiler with a four-corner tangential firing system. The emission data of NOX before and after retrofit are compared and analyzed. The test results show that the emission concentration of NOX decreases obviously after the low-NOX retrofit. Additionally, the emission of NOX decreases by nearly 50% when the unit load is higher than 350 MW. It can also be concluded that the emission of NOX is influenced significantly by the amount of SOFA, the damper opening of auxiliary air, the differential pressure between the secondary air windbox and the furnace, and so on.
基金support from Strategic Priority Research Program of the Chinese Academy of Sciences, Grant No. XDA07030100Technology support program in the 11th Five-year Plan (2006BAA03B06)
文摘A study of the heat transfer about the heating surface of three commercial 300 MWe CFB boilers was conducted in this work. The heat transfer coefficients of the platen heating surface, the external heat exchanger (EHE) and cyclone separator were calculated according to the relative operation data at different boiler loads. Moreover, the heat transfer coefficient of the waterwall was calculated by heat balance of the hot circuit of the CFB boiler. With the boiler capacity increasing, the heat transfer coefficients of these heating surface increases, and the heat transfer coefficient of the water wall is higher than that of the platen heating surface. The heat transfer coefficient of the EHE is the highest in high boiler load, the heat transfer coefficient of the cyclone separator is the lowest. Because the fired coal is different from the design coal in No.1 boiler, the ash content of the fired coal is much lower than that of the design coal. The heat transfer coefficients which calculated with the operation data are lower than the previous design value and that is the reason why the bed temperature is rather high during the boiler operation in No.1 boiler.
基金supported by the National Natural Science Foundation of China(Grant No.51176030)Jiangsu Science and Technology Department(Grant No.BY2015070-17)
文摘The furnace process is very important in boiler operation,and furnace pressure works as an important parameter in furnace process.Therefore,there is a need to analyze and monitor the pressure signal in furnace.However,little work has been conducted on the relationship with the pressure sequence and boiler’s load under different working conditions.Since pressure sequence contains complex information,it demands feature extraction methods from multi-aspect consideration.In this paper,fuzzy c-means analysis method based on weighted validity index(VFCM)has been proposed for the working condition classification based on feature extraction.To deal with the fluctuating and time-varying pressure sequence,feature extraction is taken as nonlinear analysis based on entropy theory.Three kinds of entropy values,extracted from pressure sequence in time-frequency domain,are studied as the clustering objects for work condition classification.Weighted validity index,taking the close and separation degree into consideration,is calculated on the base of Silhouette index and Krzanowski-Lai index to obtain the optimal clustering number.Each time FCM runs,the weighted validity index evaluates the clustering result and the optimal clustering number will be obtained when it reaches the maximum value.Four datasets from UCI Machine Learning Repository are presented to certify the effectiveness in VFCM.Pressure sequences got from a 300 MW boiler are then taken for case study.The result of the pressure sequence case study with an error rate of 0.5332%shows the valuable information on boiler’s load and pressure sequence in furnace.The relationship between boiler’s load and entropy values extracted from pressure sequence is proposed.Moreover,the method can be considered to be a reference method for data mining in other fluctuating and time-varying sequences.
